SONY PEGACC5 - Service Manual Immediate Download

SERVICE MANUAL

CAR CRADLE

US Model

SPECIFICATIONS

PEGA-CC5

Ver 1.1 2003.09

9-877-462-02

Sony Corporation

2003I05-1

e Vehicle Company

2003.09

Published by Sony Engineering Corporation

The PEGA-CC5 is composed of the following models.

Cradle unit

PEGA-CC5

DC/DC converter unit

XA-DC5

Remote commander

RM-X136

GPS antenna

VCA-36

ALL

Operating temperature

5 ºC to 35 ºC

(41 ºF to 95 ºF)

Cradle (Body)

Storage temperature

40 ºC to 80 ºC

( 40 ºF to 170 ºF)

Dimensions (W/H/D)

Approx.

78.2

138.5

37.4 mm

(3 1/8

5 1/2

1 1/2 in)

Mass

Approx. 155 g (6 oz)

Connection terminal

DC power adapter

(5.2 V)

CLIÉ I/F

LINE-OUT

GPS Antenna

Connection adapter

Audio Specifications

Frequency response

20 Hz to 20,000 Hz

Built-in Speaker

Maximum power output 1 W

Car Battery Adapter

Input

19 W

Output

5.2 V DC, 3,000 mA

Operating temperature

5 ºC to 35 ºC

(41 ºF to 95 ºF )

Dimensions (W/H/D)

Approx. 112 48 38 mm

(4 1/2

1 15/16

1 1/2 in)

Mass

Approx. 105 g (3 oz)

Cord length

Approx. 1.

6 m(59 1/8 in)

GPS Receiver

Location method

All in view method

Maximum number of tracking satellite

8 satellites

Revive sensitivity

Less than 130 dBm

Receive frequency

1575.42 MHz

GPS Antenna

Micro strip planer antenna

FM Transmitter

Transmission range

2.4 m to 3.0 m

(8 ft to 10 ft)

Frequency response

95.9 MHz to 101.9 MHz

Power Supply

Requirement

12 V DC car battery

(negative ground)

Input

19 W

Output

5.2 V DC, 3000 mA

Fitting Kit

Dimensions (W/H/D)

Approx. 40

59 mm

(1 5/8

3 1/2

2 3/8 in)

Mass

Approx.75 g (3 oz)

Supplied Accessories

Car battery adapter

XA-DC5

Wireless card remote commander

RM-X136

GPS antenna

VCA-36

Installation CD-ROM

StreetFinder® C3 Travel Navigation

Software CD-ROM

Parts for installation and connections

StreetFinder® C3 Travel Navigation

Software User's Guide

Design and specifications are subject to change

without notice.

PEGA-CC5

Notes on chip component replacement

·Never reuse a disconnected chip component.

· Notice that the minus side of a tantalum capacitor may be dam-

aged by heat.

Flexible Circuit Board Repairing

·Keep the temperature of the soldering iron around 270 °C dur-

ing repairing.

· Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

· Be careful not to apply force on the conductor when soldering

or unsoldering.

SERVICING NOTES ............................................... 3

GENERAL

Location of Controls .......................................................

DISASSEMBLY

3-1. Disassembly Flow ........................................................... 29

3-2. Front/Rear Panel Assy ..................................................... 29

3-3. MAIN Board ................................................................... 29

3-4. CN Board ......................................................................... 29

DIAGRAMS

4-1. Block Diagram AUDIO Section ............................... 30

4-2. Block Diagram MAIN Section ................................. 31

4-3. Note for Printed Wiring Boards and

Schematic Diagrams ....................................................... 32

4-4. Schematic Diagram MAIN Board (1/5) ................... 33

4-5. Schematic Diagram MAIN Board (2/5) ................... 34

4-6. Schematic Diagram MAIN Board (3/5) ................... 35

4-7. Schematic Diagram MAIN Board (4/5) ................... 36

4-8. Schematic Diagram MAIN Board (5/5) ................... 37

4-9. Printed Wiring Boards

MAIN Board (Component Side) .............................. 38

4-10. Printed Wiring Board

MAIN Board (Conductor Side) ................................ 39

4-11. Printed Wiring Board CN Board .............................. 40

4-12. Schematic Diagram CN Board ................................. 41

4-13. IC Pin Function Description ........................................... 44

EXPLODED VIEW

5-1. General Section ............................................................... 53

ELECTRICAL PARTS LIST ............................... 54

TABLE OF CONTENTS

UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the lead-

free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

· Unleaded solder melts at a temperature about 40 °C higher than

ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350 °C.

Caution: The printed pattern (copper foil) may peel away if the

heated tip is applied for too long, so be careful!

· Strong viscosity

Unleaded solder is more viscou-s (sticky, less prone to flow)

than ordinary solder so use caution not to let solder bridges oc-

cur such as on IC pins, etc.

· Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may

also be added to ordinary solder.

PEGA-CC5

SECTION 1

SERVICING NOTES

SERVICE POSITION

· In checking the CN/MAIN board, prepare extension jig (Part No. J-2502-079-1) and connect jig (Part No. J-2502-079-2).

CLIE

CN board (CN902)

main board

(CN2)

Connect extension jig (J-2502-079-1)

to the main board (CN2) and

CN board (CN902).

Connect jig (J-2502-079-2) to the

DC-DC converter unit (XA-DC5) and

regulated dc power supply.

DC-DC converter unit

(XA-DC5)

Computer system

requirements

You need one of the following

systems installed on your computer to

be able to use the PalmTM Desktop for

CLIÉ software and software supplied

on the installation CD-ROM:

·OS: Microsoft Windows 98 Second

Edition, Windows Millennium

Edition, Windows 2000

Professional, Windows XP Home

Edition, Windows XP Professional

·CPU: Pentium II 400MHz or more

(Pentium III 500MHz or more is

recommended)

·RAM: 96MB or more (128MB or

more is recommended, 256MB or

more is recommended for Windows

XP)

·Hard drive space: 200MB (350MB

or more is recommended)

·Display: High Color or more,

800

600 dots or more is

recommended

·CD-ROM drive

·USB port

·Pointing device such as a mouse or

touchpad

For details about StreetFinder®, refer

to the StreetFinder User's Guide.

Design and specifications are subject

to change without notice.

PEGA-CC5

CAUTION

You are cautioned that any changes or

modifications not expressly approved in this

manual could void your authorized warranty on

this equipment.

Note:

This equipment has been tested and found to

comply with the limits for a Class B digital device,

pursuant to Part 15 of the FCC Rules. These limits

are designed to provide reasonable protection

against harmful interference in a residential

installation. This equipment generates, uses, and

can radiate radio frequency energy and, if not

installed and used in accordance with the

instructions, may cause harmful interference to

radio communications. However, there is no

guarantee that interference will not occur in a

particular installation. If this equipment does

cause harmful interference to radio or television

reception, which can be determined by turning the

equipment off and on, the user is encouraged to try

to correct the interference by one or more of the

following measures:

Reorient or relocate the receiving antenna.

Increase the separation between the equipment

and receiver.

Connect the equipment into an outlet on a circuit

different from that to which the receiver is

connected.

Consult the dealer or an experienced radio/TV

technician for help.

The car cradle is only for use in the U.S.A.

This device complies with part 15 of the FCC

Rules.

Operation is subject to the following two

conditions:

(1)This device may not cause harmful

interference, and

(2) This device must accept any

interference received, including

interference that may cause undesired

operation.

Caution

IN NO EVENT SHALL SONY BE LIABLE FOR

ANY INCIDENTAL, INDIRECT OR

CONSEQUENTIAL DAMAGES OR OTHER

DAMAGES INCLUDING WITHOUT

LIMITATION LOSS OF PROFITS, LOSS OF

REVENUE, LOSS OF DATA, LOSS OF USE

OF THE PRODUCT OR ANY ASSOCIATED

EQUIPMENT, DOWNTIME, AND

PURCHASER'S TIME RELATED TO OR

ARISING OUT OF THE USE OF THIS

PRODUCT, ITS HARDWARE AND/OR ITS

SOFTWARE.

On the supplied software

·Copyright laws prohibit reproducing the

software or the software manual in whole or

in part or renting the software without the

permission of the copyright holder.

·In no event will SONY be liable for any

financial damage or loss of profits, including

claims made by third parties, arising out of

the use of the software supplied with this

product.

·In the event a problem occurs with this

software as a result of defective

manufacturing, SONY will replace it at

SONY's option or issue a refund. However,

SONY bears no other responsibility.

·The software provided with this product

cannot be used with equipment other than

that which it is designated for use with.

·Please note that, due to continued efforts to

improve quality, the software specifications

may be changed without notice.

·The software library incorporated in the

CLIÉ handheld is based in part on the work of

the Independent JPEG Group.

NOTES

·Sony does not support third party add-on

applications. If you are having a problem

with a third party application, please contact

the developer or publisher of that software.

·The illustrations in this manual may differ

from the actual software.

·Explanations in this manual assume that you

are familiar with basic operations of

Windows®. For how to use your computer

and operating system, please refer to their

respective manuals.

CAUTION

Please contact your nearest Sony dealer regarding

any problems you have with your Sony product.

On the trademarks

Sony, CLIÉ, "Memory Stick", "Memory Stick

Duo", "Memory Stick PRO", "MagicGate

Memory Stick", Jog Dial, PictureGear Studio and

their logos are trademarks of Sony Corporation.

Palm OS, Graffiti, HotSync and the HotSync logo

are registered trademarks of Palm, Inc. and its

subsidiaries, and Palm, Palm Powered, Palm

Desktop, the Palm logo, the Palm Powered logo

and Palm OS5 logo are trademarks of Palm, Inc

and its subsidiaries.

Microsoft and Windows are registered trademarks

of Microsoft Corporation.

Pentium is registered trademarks of Intel

Corporation.

Rand McNally are registered trademarks of Rand

McNally & Company.

"StreetFinder® C3 Travel Navigation Software" is

referred to as "StreetFinder" in the following

pages.

Bluetooth is a trademark that is owned by the

proprietor and used by Sony under license.

Adobe and Adobe Acrobat Reader are trademarks

of Adobe Systems Incorporated.

All other trademarks are trademarks of their

respective owners.

PEGA-CC5

C Receptor for the card remote

commander

D Power indicator LED

Lights green when the power is on.

(It also lights during the in-vehicle

sleep mode and HOLD mode.)

SECTION 2

GENERAL

This section is extracted from

instruction manual.

Location of controls

Front panel

Side panel

A Auto dimmer eye

Receptor for the dimmer.

B Built-in speaker for the Text-

to-voice function (located at the

back of the car cradle)

·While your CLIÉTM handheld is

mounted in the car cradle, the

speaker of your CLIÉ handheld

will be disabled.

·This speaker is only for the Text-

to-voice application; music is not

produced by this speaker.

A VOL +/ buttons for the

built-in speaker

·These buttons control only the

built-in speaker of the car cradle.

·The volume indicator appears only

while you adjust the volume level.

Shortly after you finished adjusting

the volume, the volume indicator

disappears.

·You can adjust the volume level

only when the Text-to-voice

application is being used.

B ATT button for the built-in

speaker

·The ATT function quickly lowers

the volume level.

·Press to lower.

"ATT On" appears on the screen.

·Press again, or press the VOL +

button.

"ATT Off" appears on the screen

and attenuation is canceled.

·You can adjust the volume level

only when the Text-to-voice

application is used.

C Dimmer AUTO/OFF switch

·The Auto dimmer function adjust

the brightness of the screen

automatically, adapting to the

surrounding brightness.

For example, when driving through

a tunnel or at nighttime.

·The brightness default setting is

maximum.

select AUTO to dim the screen

automatically.

select OFF to deactivate the

Dimmer.