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Conf
idential
NOTEBOOK COMPUTER
· Design and specifications are subject to
change without notice.
·
SERVICE MANUAL
Ver. 7 2004G
Revision History
PCG-TR5B/TR5EB/TR5PS/TR5S
PCG-TR5AP/TR5F
PCG-TR5MP
PCG-TR5C/TR5GP/TR5L/TR5TP/TR5ZC
9-876-372-07
S400
Area
Model
Lineup
PCG-TR5B
PCG-TR5EB
PCG-TR5PS
PCG-TR5S
US Canadian
PCG-TR5AP
Latin
PCG-TR5F
European
AEP/UK
PCG-TR5MP
International
PCG-TR5GP
Korean
PCG-TR5L
PCG-TR5C
PCG-TR5ZC
Taiwan
PCG-TR5TP
: CTO model
Japanese
Japanese
Asian/Oceania/
SouthAfrica
American
Chinese
2
[MA]
2
[MA]
3
[MA]
3
[MA]
4
[MA]
4
[MA]
5
[MA]
6
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Confidential
PCG-TR5B/TR5EB/TR5PS/TR5S (J)
PCG-TR5AP/TR5F (AM)
PCG-TR5MP (EU)
PCG-TR5C/TR5GP/TR5L/TR5TP/TR5ZC (AO)
Information in this document is subject to
change without notice.
Sony, VAIO and CLIE are trademarks or regis-
tered trademarks of Sony. Microsoft, Windows,
Windows Media, Outlook, Bookshelf and other
Microsoft products are trademarks or registered
trademarks of Microsoft Corporation in the
United States and other countries. The word
Bluetooth and the Bluetooth logo are trademarks
of Bluetooth SIG, Inc. AMD, AMD logo, AMD
Duron and combinations there of, 3DNow!, are
trademarks of Advanced Micro Devices, Inc. Intel
Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation.
Transmeta, the Transmeta logo, Crusoe Proces-
sor, the Crusoe logo and combinations there of
are trademarks of Transmeta Corporation in the
USA and other countries. Graffiti, HotSync,
PalmModem, and Palm OS are registered trade-
marks, and the Hotsync logo and Palm are trade-
marks of Palm, Inc. or its subsidiaries. (M) and
Motrola are trademarks of Motrora, Inc. Other
Motrola products and services with (R) mark like
Dragomball are the trademarks of Motrola, Inc.
All other names of systems, products and services
in this manual are trademarks or registered trade-
marks of their respective owners. In this manual,
the (TM) or (R) mark are not specified.
Caution Markings for Lithium/Ion Battery - The
following or similar texts shall be provided on
battery pack of equipment or in both the operat-
ing and the service instructions.
CAUTION: Danger of explosion if battery is in-
correctly replaced. Replace only with the same
or equivalent type recommended by the manu-
facturer. Discard used batteries according to the
manufacturer's instructions.
CAUTION: The battery pack used in this device
may present a fire or chemical burn hazard if
mistreated. Do not disassemble, heat above 100ºC
(212ºF) or incinerate. Dispose of used battery
promptly. Keep away from children.
CAUTION: Changing the back up battery.
·Overcharging, short circuiting, reverse charg-
ing, multilati on or incineration of the cells must
be avoided to prevent one or more of the fol-
lowing occurrences; release of toxic materials,
release of hydrogen and/or oxygen gas, rise in
surface temperature.
· If a cell has leaked or vented, it should be re-
placed immediately while avoiding to touch it
without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and
instructions
Labels and stamps on the cabinet, chassis, and
components identify are as requiring special pre-
cautions. Be sure to observe these precautions,
as well as all precautions listed in the operating
manual and other associated documents.
2. Use designated parts only
The set's components possess important safety
characteristics, such as noncombustibility and the
ability to tolerate large voltages. Be sure that re-
placement parts possess the same safety charac-
teristics as the originals. Also remember that the
0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particu-
larly important safety functions; be extra sure to
use only the designated components.
3. Always follow the original design
when mounting parts and routing
wires
The original layout includes various safety fea-
tures, such as inclusion of insulating materials
(tubes and tape) and the mounting of parts above
the printer board. In addition, internal wiring has
been routed and clamped so as to keep it away
from hot or high-voltage parts. When mounting
parts or routing wires, therefore, be sure to du-
plicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all
screws, components, and wiring have been re-
turned to their original condition. Also check the
area around the repair location to ensure that re-
pair work has caused no damage, and confirm
safety.
5. When replacing chip components...
Never reuse components. Also remember that the
negative side of tantalum capacitors is easily dam-
aged by heat.
6. When handling flexible print
boards...
· The temperature of the soldering-iron tip
should be about 270ºC.
· Do not apply the tip more than three times to
the same pattern.
· Handle patterns with care; never apply force.
Caution: Remember that hard disk drives
are easily damaged by vibration. Always
handle with care.
ATTENTION AU COMPOSANT AYANT
RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE
MARQUE 0 SUR LES DIAGRAMMES
SCHÉMATIQUES ET LA LISTE DES PIÈCES
SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES
COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉR OS SONT DONNÉS
D ANSCE
MANUEL
OU
D ANS
LES
SUPPÉMENTS PUBLIÉS PAR SONY.


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Confidential
PCG-TR5B/TR5EB/TR5PS/TR5S (J)
PCG-TR5AP/TR5F (AM)
PCG-TR5MP (EU)
PCG-TR5C/TR5GP/TR5L/TR5TP/TR5ZC (AO)
TABLE OF CONTENTS
Section
Title
Page
CHAPTER 1. SPECIFICATIONS
1-1. Specifications .......................................................................................................................... 1-1
1-2. CTO Information .................................................................................................................... 1-2
(to 1-2)
CHAPTER 2. BLOCK DIAGRAM ...................................................................................... 2-1
(to 2-1)
CHAPTER 3. FRAME HARNESS DIAGRAM ............................................................... 3-1
(to 3-1)
CHAPTER 4. EXPLODED VIEWS AND PARTS LIST
Palmrest
P-1 ........................................................................................................................................... 4-2
Main Board
M-1 ......................................................................................................................................... 4-3
Bottom
B-1 .......................................................................................................................................... 4-4
HDD
H-1 .......................................................................................................................................... 4-5
LCD
L-1 ........................................................................................................................................... 4-6
Accessories
A-1 .......................................................................................................................................... 4-7
(to 4-7)
History of the changes is shown as the "Revision
History" at the end of this data.
Section
Title
Page
"Revision History"
CHAPTER 5. OTHERS
5-1. The Barcode Label .................................................................................................................. 5-1
(to 5-1)


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PCG-TR5B/TR5EB/TR5PS/TR5S (J)
PCG-TR5AP/TR5F (AM)
PCG-TR5MP (EU)
PCG-TR5C/TR5GP/TR5L/TR5TP/TR5ZC (AO)
1-1
EU
PCG-TR5B
PCG-TR5EB
PCG-TR5PS
, TR5S
PCG-TR5AP
PCG-TR5F
PCG-TR5MP
CPU
ULV P-M 1.1GHz
M-Cel 900MHz
ULV P-M 1.1GHz
or M-Cel 900MHz
ULV P-M 1.1GHz
ULV P-M 1.1GHz
ULV P-M 1.1GHz
Graphic
Intel 855GM
Intel 855GM
Intel 855GM
Intel 855GM
Intel 855GM
Intel 855GM
LCD
10.6 WXGA
10.6 WXGA
10.6 WXGA
10.6 WXGA
10.6 WXGA
10.6 WXGA
HDD
40GB
40GB
40GB
40GB
40GB
40GB
OPT-DRIVE
DVD-RW
CD-RW/DVD-ROM
CD-RW/DVD-ROM
or DVD-RW
DVD-RW
CD-RW/DVD-ROM
DVD-RW
MEMORY
512MB x 1
256MB x 1
512MB x 2 or 512MB x 1
or 256MB x 1
512MB x 2
512MB x 1
512MB x 1
QUANTITY
[MAX]
1024MB
1024MB
1024MB
1024MB
1024MB
1024MB
AC adaptor
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
Battery
PCGA-BP2T
PCGA-BP2T
PCGA-BP2T
PCGA-BP2T
PCGA-BP2T
PCGA-BP2T
internal W-LAN
OS
XP Home
XP Home
XP Pro, XP Home
XP Pro
XP Home
XP Pro
PCG-TR5GP
PCG-TR5L
PCG-TR5TP
PCG-TR5C
PCG-TR5ZC
CPU
ULV P-M 1.1GHz
ULV P-M 1.1GHz
ULV P-M 1.1GHz
ULV P-M 1.1GHz
M-Cel 900MHz
Graphic
Intel 855GM
Intel 855GM
Intel 855GM
Intel 855GM
Intel 855GM
LCD
10.6 WXGA
10.6 WXGA
10.6 WXGA
10.6 WXGA
10.6 WXGA
HDD
40GB
40GB
40GB
40GB
40GB
OPT-DRIVE
CD-RW/DVD-ROM
CD-RW/DVD-ROM
CD-RW/DVD-ROM
CD-RW/DVD-ROM
CD-RW/DVD-ROM
MEMORY
512MB x 1 + 256MB x 1
512MB x 1 + 256MB x 1
512MB x 1 + 256MB x 1
512MB x 1 + 256MB x 1
256MB x 1
QUANTITY
[MAX]
1024MB
1024MB
1024MB
1024MB
1024MB
AC adaptor
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
Battery
PCGA-BP2T
PCGA-BP2T
PCGA-BP2T
PCGA-BP2T
PCGA-BP2T
internal W-LAN
OS
XP Pro
XP Home
XP Pro
XP Home
XP Home
J
AM
AO
CHAPTER 1.
SPECIFICATIONS
· The trademarks of registered trademarks of above table, refer to page 2.
· The model that is accompanied by asterisk (
) is the CTO model.
· 2
·
CTO
CTO Information
1-1.Specifications
2
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3
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3
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4
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4
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6
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Confidential
PCG-TR5B/TR5EB/TR5PS/TR5S (J)
PCG-TR5AP/TR5F (AM)
PCG-TR5MP (EU)
PCG-TR5C/TR5GP/TR5L/TR5TP/TR5ZC (AO)
1-2
(END)
1-2. CTO Information
Model name : PCG-TR5S(For Japaese Area)
Product Code : PCG-4B1N
OS : WinXP Home
Ver.1.0
Pen-M 1.1GHz
Cel-M 900MHz
M/BA-1061-268-A
A-1061-269-A
COMPLETED MBX-81 (P1100) (S)
COMPLETED MBX-81 (C900) (S)
40GB
HDD
A-8117-809-A or A-8130-165-A
HDD 40GB (HI1.8) ASSY (S) (Hi) or HDD 40GB (TO1.8) ASSY (S)
10.6" WXGA(Brighter)
LCD
A-8068-213-A
LCD (UNIT) (10.6TFT WXGA) (S)
1GB
512MB
256MB
MemoryA-8067-932-Ax2
A-8067-932-Ax1
A-8068-457-Ax1
COMPLETE PWB MM-9
COMPLETE PWB MM-9
COMPLETE PWB MM-11G
DVD/CD-RW
COMBO DRIVE
Opt.Drive
1-796-892-12
1-796-822-11
DVDRW (UJ-812, 9.5MM)
COMBO DRIVE (UJDA755, 9.5MM)
802.11a/b/g
W-LAN
1-761-891-11
WIRELESS LAN CARD
Japanese KeyBoard
English KeyBoard
KeyBoard
1-478-035-11
1-478-035-21
KEY BOARD UNIT (JP)
KEY BOARD UNIT (US)
PCG-TR5AP Series CTO Component List
(For American Area)
Ver.1.0
28176030
PCG-TR5AP
302
M/B
COMPLETED MBX-81 (P1100) (S) (CPU:1.1GH)
A-1061-268-A
40GB (Hi)
A-8117-809-A
40GB (To)
A-8130-165-A
608
LCD
10.6TFT WXGA
A-8068-213-A
302
Memory
COMPLETE PWB MM-9 (512MBx2 )
A-8067-932-A
1002
Battery
BATTERY PACK BP2T(U)(S)
A-8068-793-A
235
Opt.Drive
DVD-RW
1-796-892-12
202
Internal W-LAN
Available(bg)
1-761-864-11
-Office
Bundle
-
-
-OS
WinXP Pro
-
1=Reference Number of the "PCG-TR5 Series" Service Manual
Configuration Parts
Ref
1
HDD
401
The parts marked "
" are commonly used in all models. For the component of theparts that are not
shown here, please refer to the PCG-TR5
Service Manual.
Product Code
Model Name
Model name : PCG-TR5PS(For Japaese Area)
Product Code : PCG-4B1N
OS : WinXP Pro
Ver.1.0
Pen-M 1.1GHz
Cel-M 900MHz
M/BA-1061-268-A
A-1061-269-A
COMPLETED MBX-81 (P1100) (S)
COMPLETED MBX-81 (C900) (S)
40GB
HDD
A-8117-809-A or A-8130-165-A
HDD 40GB (HI1.8) ASSY (S) (Hi) or HDD 40GB (TO1.8) ASSY (S)
10.6" WXGA(Brighter)
LCD
A-8068-213-A
LCD (UNIT) (10.6TFT WXGA) (S)
1GB
512MB
256MB
MemoryA-8067-932-Ax2
A-8067-932-Ax1
A-8068-457-Ax1
COMPLETE PWB MM-9
COMPLETE PWB MM-9
COMPLETE PWB MM-11G
DVD/CD-RW
COMBO DRIVE
Opt.Drive
1-796-892-12
1-796-822-11
DVDRW (UJ-812, 9.5MM)
COMBO DRIVE (UJDA755, 9.5MM)
802.11a/b/g
W-LAN
1-761-891-11
WIRELESS LAN CARD
Japanese KeyBoard
English KeyBoard
KeyBoard
1-478-035-11
1-478-035-21
KEY BOARD UNIT (JP)
KEY BOARD UNIT (US)
2
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