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Conf
idential
SERVICE MANUAL
Notebook Computer
PCG-R505EL/R505ELK/R505ES/
R505ESK/R505ESP
S400
9-874-557-01
Ver. 1-2002E
Revision History
For American Area
US Model
Canadian Model
Lineup: PCG-R505EL
PCG-R505ELK
PCG-R505ES
PCG-R505ESK
PCG-R505ESP
· Design and specifications are subject to
change without notice.


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PCG-R505EL/R505ELK/R505ES/R505ESK/R505ESP
(AM)
Confidential
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as
well as all precautions listed in the operating manual and other associated
documents.
2. Use designated parts only
The set's components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be extra sure to use only the designated components.
3. Always follow the original design when
mounting parts and routing wires
The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.
6. When handling flexible print boards...
· The temperature of the soldering-iron tip should be about 270C.
· Do not apply the tip more than three times to the same pattern.
· Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.
Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer's instructions.
CAUTION: The battery pack used in this device may present a fire
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100
°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
·Overcharging, short circuiting, reverse charging, multilation
or incineration of the cells must bi avoided to prevent one or
more of the following occurrences; release of toxic materials,
release of hydrogen and/or oxygen gas, rise in surface
temperature.
· If a cell has leaked or vented, it should be replaced
immediately while avoiding to touch it without any protection.
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of
Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or registered trademarks
of Microsoft Corporation in the United States and other countries.
The word Bluetooth and the Bluetooth logo are trademarks of
Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and
combinations thereof , 3DNow!, are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation.Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of Transmeta Corporation in
the USA and other countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
are trademarks of Motrora, Inc. Other Motrola products and services
with (R) mark like Dragomball are the trademarks of Motrola, Inc.
All other names of systems, products and services in this manual
are trademarks or registered trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not specified.


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PCG-R505EL/R505ELK/R505ES/R505ESK/R505ESP
(AM)
Confidential
TABLE OF CONTENTS
Section
Title
Page
CHAPTER 1. BLOCK DIAGRAM ............................... 1-1
(to 1-2)
CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1
(to 2-2)
CHAPTER 3. EXPLODED VIEWS AND
PARTS LIST
3-1. Main Section .................................................................... 3-2
3-2. LCD Section .................................................................... 3-5
3-3. Accessories ...................................................................... 3-7
(to 3-7)
CHAPTER 4. OTHERS
4-1. Replacing the CPU .......................................................... 4-1
(to 4-2)
·Abbreviations
UC : US model / Canadian model
History of the changes is shown as the "Revision
History" at the end of this data.


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PCG-R505EL/R505ELK/R505ES/R505ESK/R505ESP
(AM)
Confidential
FPC
SWX-1 5 1
CNX-151
CNX-153
Power SW
SWX-87
IFX-1 8 2
IFX-1 8 3
MDC
MDC
Baterry
BP2R/BP4R
CNX- 1 5 2
IFX-180
VCH
FW82807
VCH
FW82807
FWH
E82802
FWH
E82802
GMCH-M
FW82830MG
GMCH-M
FW82830MG
ICH3-M
FW82801
ICH3-M
FW82801
VID
Selector
FM3565
VID
Selector
FM3565
Cor e
Voltage
Regulator
CLK GEN
IMI9870GTD
(CK-Titan)
CLK GEN
IMI9870GTD
(CK-Titan)
Primary IDE
i.LINK
TSB43LV22
i.LINK
0
Audio
CODEC
YMF753
Audio
CODEC
YMF753
Ext-MIC
Headphone
Amp
Amp
Ether
82562
Ether
82562
RJ-45
Cardbus
R5C476
Cardbus
R5C476II
PC Card
Socket
Super I/O
LPC47N227
Super I/O
LPC47N227
EC/KBC/SPIC
H8S/2149
EC/KBC/SPIC
H8S/2149
CN
SMBUS0
I/O Expander
/SMBUS MUX
OZ 9 9 8
I/O Expander
/SMBUS MUX
OZ998
VGA
DSub-1 5
IT
P
Connector
SMBUS0
Flash
BIOS ROM
8 Mbit
CN
FAN
HDD
50pi
n
FPC
MDC
Connector
USB
Port0
FFC
CN
USB
Port1
EEPROM
(Password)
(ROMINFO)
EEPROM
(Password)
(ROMINFO)
PC133
Memory
BUS
A
GTL
+
HL
HL
SMBUS2
PCI
LPC
SMBUS1
Ba
ttery
Con
nector
LC D
I/F
30p i n
RJ-11
MS
Slot
MS
Chi p
De
bug
Po
rt
Port0
Port1
Port2
Port3
Port4
USB Host
Contro ller0
CN
1
2
3
4
7
8
9
10
Docking
Connector
100
P
in
i.LINK
1
VGA
Ethe r
Pallarel
Serial
FDD
CN
FPC LED PWR/BATT/MS/W-LAN
DC
Jack
Power
Supply
3.3V&5V
1.2V&1.8V
1.5V
Batt Charge
N.C
Port5
On Board Memory
Row# 0
256Mbit x 4
PC133 SO-DIMM
144P S ocket
Row#2 , 3
PC133 SO-DIMM
144P S ocket
Row#2 , 3
ATF Sense
FAN Control
ADM1030
ATF Sense
FAN Control
ADM1030
SMBUS1
CPU
Pentum
-m
&
Celeron
Processor
CPU
PentumIII-m
&
Celeron
Processor
uFCPGA
Connector
FFC
CN
FFC
CN
W-LAN
Module
802.11b
W-LAN
Module
802. 1 1 b
Mini PCI
124pin
Diversity Antenna
Speaker
Amp
Serial
Buffer
MAX3243
Serial
Buffer
MAX3243
Pallarel
Serial
FDD
Int. KBD
Int. KBD
Touch PAD
Touch PAD
SWX-87
CN
CN
LCD 12.1" XGA
&
Inverter Board
LEX-32
5
6
8
9
1
2
CN
3
4
5
6
7
USB
Port5
USB
Port6
10
Jo g D ial
L/R Bu t t o n
SWX-88
AC LINK
CN
CN
CN
CN
DVO
B
USB Host
Contro ller1
USB Host
Contro ller2
USB Port5
USB Port6
VGA
Ether
i.LINK
1
LED Caps/Num/ScrLk
LED Caps/Num/ScrLk
SMBUS1
SMBUS1
PCGA-DSM51
i.LINK
TSB43AB22
1-1
1-2
CHAPTER 1.
BLOCK DIAGRAM
(END)


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PCG-R505EL/R505ELK/R505ES/R505ESK/R505ESP
(AM)
Confidential
2-1
2-2
(END)
CHAPTER 2.
FRAME HARNESS DIAGRAM
1
8
1
A
1 2
1
8
81
CN3001
Rear
LITHIUM ION
BATTERY PACK
24
1
CN1901
KEY BOARD
CNX-153 BOARD
SIDE B
CN4302
USB
10
1
CN4301
1
10
CN1111
FLEXIBLE FLAT
CABLE (10 CORE)
WIRELESS
LAN CARD
IFX-182 BOARD
IFX-183
BOARD
IFX-180 BOARD
SIDE A
CN4602
12
1
12
1
CN1121
123
1
PC CARD
CONNECTOR
PC CARD
10
1
CN4601
MEMORY
STICK
2
1
79
80
CN1201
1
2
CN2801
CNX-154 BOARD
SIDE A
2
1
CN4402
CN4401
DC IN
130
CN701
LCD
LEX-32 BOARD
SIDE A
CN4901
INVERTER UNIT
HARNESS (LCD)
MODEM
CARD
J1
1
2
30
29
CN1602
CON2
CN5002
CN5001
MODULAR
JACK
CNX-152 BOARD
SIDE B
1
2
30
29
299
1
100
CN1401
DOCKING STATION
PCGA-DSM51
CN1502
RJ-45 HARNESS (FOR INTERNAL)
NETWORK
2
10
1
9
CN2002
10
1
CN4801
CN4802
1
4
SPEAKER
R ch
SWX-87 BOARD
SIDE B
S4801
FLEXIBLE
FLAT CABLE
(10 CORE)
POWER
SPEAKER
L ch
12
59
60
61
62
143
144
CN501
EXTENSION
MEMORY MODULE
PCGA-MM128E/MM256E
CN1394
1
16
49
1
50
2
CN2201
FPC (HDD)
HDD ASSY
PCG-R505EL, R505ELK: 30GB
PCG-R505ES, R505ESK, R505ESP: 40GB
CN4002
USB
J4004
MIC/LINE
INPUT
J4003
HEAD POHNE
CNX-151 BOARD
SIDE B
18
1
CN4001
i.LINK
DC OUT
1
18
CN1101
2
1
DC FAN
(WITH HEATSINK)
CPU
M
1
CN2001
20
2
CN4701
1
12
CN4702
S4702
S4701
S4704
S4703
ENCODER
(ROTARY)
SWX-88 BOARD
SIDE A
TOUCH PAD
CENTER
BUTTON
LEFT
BUTTON
RIGHT BUTTON
FLEXIBLE FLAT CABLE (20 CORE)
FLEXIBLE FLAT CABLE (12 CORE)
NICKEL HYDROGEN
BATTERY
CN2802
2
1
19
1
10
1
CN4703
19
FLEXIBLE PRINT (LED) PWB
Side L
Side R
2
20
FLEXIBLE PRINT
(ILINK) PWB
HARNESS (POWER 2P)
FLEXIBLE
FLAT CABLE
(12 CORE)
FLEXIBLE FLAT CABLE
(NI SHIELD) 18P
HARNESS (2PIN)
From board to connector
(direct connection)
Harness
(with connectors on both ends)
Harness (soldering on either end)
MBX-62 BOARD
SIDE A
(PCG-R505ES, R505ESK,
R505ESP)
CN2101