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9-974-495-11
PCG-838 (UC)
­ ? ­
Sony Corporation
xxx
PCG-838
Notebook Computer
9-974-495-11
PCG-838
(UC)
9-974-495-11
99x16xx-1
English
99x16xx-1
Printed in xxx
© 1999. x
xxx
US Model
Canadian Model


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Information in this document is subject to change without
notice.
Sony and VAIO are trademarks of Sony. Intel logo and Intel
Inside logo are registered trademarks of Intel Corporation.
Pentium MMX is a trademark of Intel Corporation. Microsoft,
MS-DOS, Windows, the Windows 95 and Windows 98 logo
are trademarks of Microsoft Corporation.
All other trademarks are trademarks or registered trademarks
of their respective owners. Other trademarks and trade names
may be used in this document to refer to the entitles claiming
the marks and names or their produces. Sony Corporation
disclaims any proprietary interest in trademarks and trade names
other than its own.
Service and Inspection Precautions
1. Obey
precautionary
markings
and
instructions
Labels and stamps on the cabinet, chassis, and components identify
areas requiring special precautions. Be sure to observe these
precautions, as well as all precautions listed in the operating manual
and other associated documents.
2. Use designated parts only
The set's components possess important safety characteristics, such
as noncombustibility and the ability to tolerate large voltages. Be
sure that replacement parts possess the same safety characteristics as
the originals.
Also remember that the
! mark, which appears in
circuit diagrams and parts lists, denotes components that have
particularly important safety functions; be extra sure to use only the
designated components.
3. Always follow the original design when
mounting parts and routing wires
The original layout includes various safety features, such as inclusion
of insulating materials (tubes and tape) and the mounting of parts
above the printer board. In addition, internal wiring has been routed
and clamped so as to keep it away from hot or high-voltage parts.
When mounting parts or routing wires, therefore, be sure to duplicate
the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components,
and wiring have been returned to their original condition. Also check
the area around the repair location to ensure that repair work has caused
no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of
tantalum capacitors is easily damaged by heat.
6. When handling flexible print boards...
· The temperature of the soldering-iron tip should be about 270C.
· Do not apply the tip more than three times to the same pattern.
· Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.
­ 2 ­
Caution Markings for Lithium/Ion Battery - The following or
similar texts shall be provided on battery pack of equipment or
in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly
replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Discard used batteries
according to the manufacturer's instructions.
CAUTION: The battery pack used in this device may present a
fire or chemical burn hazard if mistreated. Do not disassemble,
heat above 100°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
PCG-838 (UC)
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE
! SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.


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­ 3 ­
PCG-838 (UC)
TABLE OF CONTENTS
CHAPTER 1. REMOVAL
1-1. Flowchart ......................................................................... 1-1
1-2. Main Electrical Parts Location Diagram ......................... 1-1
1-3. Removal ........................................................................... 1-2
1. Hinge Cover, Foot, Door .................................................. 1-2
2. Palm Rest Housing Assy, Key Board Unit,
Display Assy (1) .............................................................. 1-2
3. Palm Rest Housing Assy, Key Board Unit,
Heat Sink C (S3), Display Assy (2) ................................. 1-3
4. Heat Sink M, DC Fan Motor ........................................... 1-3
5. CNX-43 Board, IFX-58 Board, NIMH Battery ............... 1-4
6. MBX-9 Board, PC Card Connector ................................. 1-4
7. Memory Module(RAM), RO-27 Board ........................... 1-5
8. LCD Cable ....................................................................... 1-5
9. LCD Unit ......................................................................... 1-6
10. LCD Cable, Inverter Assy ................................................ 1-7
11. Speaker Assy .................................................................... 1-7
(to 1-7)
CHAPTER 2. SELF DIAGNOSTICS
2-1. Required Tools and Peripheral Devices ........................... 2-1
2-2. Tools and Peripheral Device Connection ......................... 2-3
2-3. How to Start the Diagnostics ........................................... 2-4
2-4. Test Items ......................................................................... 2-4
1. Start Menu ....................................................................... 2-4
2. PCG-838 Diagnostics ...................................................... 2-4
3. Short Descriptions of the Test Items ................................ 2-5
2-5. About the PASSWORD Bypass ....................................... 2-8
(to 2-8)
CHAPTER 3. BLOCK DIAGRAM ......................... 3-1
(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM ...... 4-1
(to 4-2)
CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST ................................... 5-1
(to 5-4)
Section
Title
Page
·
Abbreviations
UC : US model / Canadian model


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1-1
PCG-838 (UC)
CHAPTER 1.
REMOVAL
1-1. Flowchart
· P XX means pages that appears in this manual.
· Remember that hard disk drives are easily damaged by vibration. Always handle with care.
1-2. Main Electrical Parts Location Diagram
POWER
OFF
FDD,
CDD
HDD
BATTERY
PACK
DOOR
DIMM
FOOT
P 1-2
P 1-5
P 1-5
P 1-5
P 1-5
P 1-2
P 1-3
P 1-2
P 1-3
P 1-2
P 1-3
P 1-4
P 1-4
P 1-4
P 1-4
P 1-4
P 1-4
P 1-4
P 1-4
P 1-6
P 1-6
P 1-7
P 1-7
P 1-3
P 1-3
PALM
REST
KEY
BOARD
RO-27
BOARD
RAM
IFX-58
BOARD
HEAT
SINK M
NIMH
BATTERY
LEX-12
BOARD
DC FAN
CNX-43
BOARD
I/O
BRACKET
BEZEL
HOUSING
LCD
UNIT
INVERTER
ASSY
LATCH
DETECTOR
DISPLAY
ASSY
LCD
CABLE
MBX-9
BOARD
PC CARD
CONNECTOR
DOOR
FLASH
P 1-2
HEAT
SINK C
P 1-4
ANL-13
BOARD
P 1-4
D-SUB
UNIT
P 1-7
SPEAKER
ASSY
LCD Unit
Inverter Assy
LEX-12 Board
D-SUB Unit
Speaker Assy
PC Card Connector
RO-27 Board
IFX-58 Board
FD Drive
or
DVD-ROM Drive
or
Battery Pack Weight Saver
CNX-43 Board
ANL-13 Board
Track Pad
Battery Pack
HDD
MBX-9 Board
DC FAN
Speaker Assy


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1-2
PCG-838 (UC)
1-3.Removal
1. Hinge Cover, Foot, Door
2. Palm Rest Housing Assy, Key Board Unit, Display Assy (1)
4+B M2.6X8.5
4+B M2.6X8.5
3
3
Foot
Foot Cover
Foot Cover
Foot
5Hinge Cover
5Hinge Cover
1Hinge Center Cover
2Door L
2I/O C Door
2Door R
1IR Lens
Spring Holder
Spring Holder
6
7
2+P 2X3.5
(X2)
1+P M2X19
(X3)
1+P M2X19
(X2)
1+P M2X19
3
4
Palm Rest Housing Assy
Display Assy
Key Board Unit