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MICROFILM
COMPACT DISC DECK RECEIVER
US Model
Canadian Model
HCD-D690
AEP Model
UK Model
E Model
Australian Model
HCD-XB6
Mexican Model
HCD-XB600
SERVICE MANUAL
HCD-D690, HCD-XB6, HCD-XB600 are
the tuner, deck, CD and amplifier section
in LBT-D690, LBT-XB6, LBT-XB600.
Model Name Using Similar Mechanism HCD290/G330/XB3
CD Mechanism Type
CDM37L-5BD29AL
Base Unit Name
BU-5BD29AL
Optical Pick-up Name
KSS-213D/Q-NP
Model Name Using Similar Mechanism
HCD-H881
Tape Transport Mechanism Type
TCM-220WR2
CD
Section
Tape deck
Section
SPECIFICATIONS
Photo: HCD-XB6
Peak music power output
Argentine, Australian, E, Mexican
models:
1400 watts
Music power output
AEP, UK, East European, CIS models:210+210 watts
Inputs
PHONO IN (phono jacks):
sensitivity 3 mV, impedance 47 kilohms
VIDEO (AUDIO) IN (phono jacks): sensitivity 250 mV, impedance 47 kilohms
MIX MIC (phono jack):
sensitivity 1 mV, impedance 10 kilohms
Outputs
PHONES (stereo phone jack):
accepts headphones of 8 ohms or more
SPEAKER:
accepts impedance of 8 to 16 ohms
SURROUND SPEAKER:
accepts impedance of 16 ohms
­ Continued on next page ­
HCD-D690/XB6/XB600
For the US model
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 8 ohm loads, both channels driven, from 70-20,000 Hz; rated 100 watts
per channel minimum RMS power, with no more than 0.9 % total harmonic
distortion from 250 milliwatts to rated output.
Amplifier section
DIN power output
AEP, UK, East European, CIS models:100+100 watts (6 ohms at 1 kHz, DIN)
Continuous RMS power output
Canadian model:
100+100 watts
(8 ohms at 1 kHz, 5%)
Argentine, Australian, E, Mexican
models:
100+100 watts
(8 ohms at 1kHz, 10% THD)
AEP, UK, East European, CIS models:120+120 watts
(6 ohms at 1kHz, 10% THD)


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­ 2 ­
CD player section
System
Compact disc and digital audio system
Laser
Semiconductor laser (
= 780nm).
Emission duration: continuous
Laser output
Max. 44.6µF*
*This output is the value measured at a distance
of 200 mm from the objective lens surface on the
Optical Pick-up Block with 7 mm aperture.
Wavelength
780 - 790 nm
Frequency response
2 Hz - 20 kHz (±0.5 dB)
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 90 dB
Tape player section
Recording system
4-track 2-channel stereo
Frequency response (DOLBY NR OFF)
60 - 13,000 Hz (±3 dB), using a Sony
TYPE I cassette
60 - 14,000 Hz (±3 dB), using a Sony
TYPE II cassette
Wow and flutter
±0.15% W. Peak (IEC)
0.1% W. RMS (NAB)
±0.2% W. Peak (DIN)
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
US, Canadian models:
87.5 - 108.0 MHz (100 kHz step)
AEP, UK models:
87.5 - 108.0 MHz (50 kHz step)
East European, CIS models:
FM:
87.5 -108.0 MHz (50 kHz step)
65.0 - 74.0 MHz (10 kHz step) OIRT
UKV:
65.0 - 74.0 MHz (10 kHz step)
POLAR STEREO
Other models:
87.5 -108.0 MHz (50 kHz step)
Antenna
FM wire antenna
Antenna terminals
75 ohm unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
US, Canadian models:
530 - 1,710 KHz (with the tuning interval set at
10 kHz)
531 - 1,710 KHz (with the tuning interval set at 9
kHz)
AEP, UK, East European,
CIS models:
MW:
531 - 1,602 kHz
(with the tuning interval set at 9 kHz)
LW:
153 - 279 kHz
(with the tuning interval set at 3 kHz)
Other models:
531 - 1,602 kHz
(with the tuning interval set at 9 kHz)
530 - 1,710 KHz
(with the tuning interval set at 10 kHz)
Antenna
AM loop antenna, External antenna terminals
Intermediate frequency
450 kHz
General
Power requirements
US, Canadian models:
120 V AC, 60 Hz
Mexican model:
120 V AC, 50/60 Hz
Australian model:
220 - 240 V AC, 50/60 Hz
AEP, UK, East European,
CIS models:
220 - 230 V AC, 50/60 Hz
Other models:
110 - 120 V or 220 - 240 V
AC, 50/60 Hz Adjustable with voltage selector
Power consumption
US, Canadian models:
198 watts
AEP, UK, East European,
CIS models:
230 watts
Other models:
190 watts
Dimensions (w/h/d)
Approx. 355 x 425 x 435 mm (14 x 16 3/4 x 17 1/
4
in) incl. projecting parts and controls
Mass
Approx. 12.5 kg (27 lb 9 oz.)
Supplied accessories:
AM loop antenna (1)
Remote RM-SD70 (1)
Sony SUM-3 (NS) batteries (2)
FM wire antenna (1)
Speaker cords (2)
Design and specifications are subject to change without notice.


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­ 3 ­
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, "metallized" knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers.). Leak-
age current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The "limit" indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a pas-
sive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2 V AC range are suitable. (See Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
CAUTION
Use of controls or adjustments or performance of
procedures other than those specified herein may
result in hazardous radiation exposure.
Notes on chip component replacement
· Never reuse a disconnected chip component.
· Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
· Keep the temperature of the soldering iron around 270 °C during
repairing.
· Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering or
unsoldering.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
The following caution label is located inside the unit.
Dolby noise reduction manufactured under license from Dolby
Laboratories Licensing Corporation.
"DOLBY" and the double-D symbol
a are trademarks of Dolby
Laboratories Licensing Corporation.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
!
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
! OR DOTTED
LINE WITH MARK
! ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
1.5 k
0.15
µF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground


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­ 4 ­
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
MODEL IDENTIFICATION
­ BACK PANEL ­
PARTS No.
MODEL
PARTS No.
XB6: E, Argentine models
4-987-926-0
XB6: Australian model
4-987-926-1
XB6: AEP, UK models
4-987-044-3
XB6: East European, CIS models
4-987-044-5
D690: US model
4-987-044-6
D690: Canadian model
4-987-044-7
XB6: Mexican model
4-987-926-3
XB600: Mexican model
4-987-926-8
TABLE OF CONTENTS
1.
GENERAL
Getting Started .............................................................
5
Basic Operations ..........................................................
8
The CD Player ............................................................. 12
The Tape Deck ............................................................. 14
DJ Effects ..................................................................... 15
Sound Adjustment ........................................................ 16
Other Features .............................................................. 18
Additional Information ................................................. 21
2.
DISASSEMBLY ...................................................... 22
3.
TEST MODE ............................................................ 30
4.
MECHANISM ADJUSTMENTS .....................
32
5.
ELECTRICAL ADJUSTMENTS
DECK Section .............................................................. 32
TUNER Section ........................................................... 35
CD Section ................................................................... 37
6.
DIAGRAMS
6-1.
Block Diagrams
Tuner Section
(US, CND, E, AR, MX, AUS models) ......................... 41
Tuner Section (AEP, UK models) ................................ 42
Tuner Section (EE, CIS models) .................................. 43
CD Section ................................................................... 46
Main Section ................................................................ 47
6-2.
Schematic Diagram ­ BD Section ­ ............................ 49
6-3.
Printed Wiring Board ­ BD Section ­ ........................ 51
6-4.
Schematic Diagram ­ CD Motor Section ­ ................ 53
6-5.
Printed Wiring Boards ­ CD Motor Section ­ ............. 55
6-6.
Schematic Diagram ­ Tuner Section ­
(US, CND, E, AR, MX, AUS models) ......................... 57
6-7.
Printed Wiring Board ­ Tuner Section ­
(US, CND, E, AR, MX, AUS models) ......................... 59
6-8.
Schematic Diagram ­ Tuner Section ­
(AEP, UK models) ....................................................... 61
6-9.
Printed Wiring Board ­ Tuner Section ­
(AEP, UK models) ....................................................... 63
6-10. Schematic Diagram ­ Tuner Section­
(EE, CIS models) ......................................................... 65
6-11. Printed Wiring Board ­ Tuner Section ­
(EE, CIS models) .......................................................... 67
6-12. Printed Wiring Boards ­ Deck Section ­ .................... 69
6-13. Schematic Diagram ­ Deck Section ­ ........................ 71
6-14. Schematic Diagram ­ Main Section ­ ........................ 75
6-15. Printed Wiring board ­ Main Section ­ ...................... 79
6-16. Printed Wiring Boards ­ Panel Section ­ ....................
82
6-17. Schematic Diagrm ­ Panel Section ­ ..........................
85
6-18. Printed Wiring Boards ­ Power Section ­ ................... 89
6-19. Schematic Diagram ­ Power Section ­ .......................
91
6-20. IC Pin Function Description ........................................ 99
7.
EXPLODED VIEWS .............................................. 103
8.
ELECTRICAL PARTS LIST .............................. 112
·
Abbreviation
CND : Canadian model
MX
: Mexican model
AUS : Australian model
AR
: Argentine model
EE
: East European model


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­ 5 ­
SECTION 1
GENERAL
This section is extracted
from instruction manual.