background image
DCR-PC10/PC10E
RMT-808/809
US Model
Canadian Model
DCR-PC10
AEP Model
UK Model
Australian Model
Chinese Model
DCR-PC10E
E Model
Hong Kong Model
Tourist Model
DCR-PC10/PC10E
SERVICE MANUAL
DIGITAL VIDEO CAMERA RECORDER
MICROFILM
D200 MECHANISM
Photo : DCR-PC10E
: RMT-808
For MECHANISM ADJUSTMENTS, refer to the
"DV MECHANICAL ADJUSTMENT MANUAL
3
3
3
3
3 D200 MECHANISM " (9-973-981-11),
"DV MECHANICAL ADJUSTMENT MANUAL
1
1
1
1
1 D MECHANISM " (9-973-815-11).
NTSC model: DCR-PC10
PAL model:
DCR-PC10E
SPECIFICATIONS
-- Continued on next page --
Ver 1.2 1999.02


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-- 2 --
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
! OR DOTTED LINE WITH
MARK
! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE
! SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
1.
Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2.
Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3.
Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4.
Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
5.
Check the B+ voltage to see it is at the values specified.
6.
Flexible Circuit Board Repairing
· Keep the temperature of the soldering iron around 270°C
during repairing.
· Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.


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-- 3 --
TABLE OF CONTENTS
SERVICE NOTE
1.
CABINET (L) ASSEMBLY REMOVAL WHEN THE
CASSETTE HOLDER STOPS HALFWAY DURING
LOADING OR UNLOADING ·········································· 6
2.
HANDLING THE VC, MR BOARDS ······························ 6
3.
SPECIAL PRECAUTIONS ON DISCONNECTION OF
CONNECTOR ATTACHED TO
THE FLEXIBLE BOARD ················································· 6
SELF-DIAGNOSIS FUNCTION
1.
Self-diagnosis Function ······················································ 7
2.
Self-diagnosis display ························································· 7
3.
Service Mode Display ························································ 7
3-1.
Display Method ·································································· 7
3-2.
Switching of Backup No. ··················································· 7
3-3.
End of Display ···································································· 7
4.
Self-diagnosis Code Table ·················································· 8
1.
GENERAL
Before you begin
Using this manual ·································································· 1-1
Getting started
Charging and installing the battery pack ······························· 1-1
Inserting a cassette ································································· 1-2
Basic operations
Camera recording ··································································· 1-2
Hints for better shooting ························································ 1-5
Checking the recorded picture ··············································· 1-5
Playing back a tape ································································ 1-5
Searching for the end of the picture ······································· 1-6
Advanced operations
Using alternative power sources ············································ 1-7
Changing the mode settings ··················································· 1-7
Fade-in and fade-out ······························································ 1-9
Photo recording ······································································ 1-9
Enjoying picture effect ························································ 1-10
Using the wide mode function ············································· 1-10
Using the PROGRAM AE function ····································· 1-11
Releasing the STEADYSHOT function ······························ 1-11
Focusing manually ······························································· 1-12
Adjusting the exposure ························································ 1-12
Adjusting the white balance ················································· 1-13
Watching on a TV screen ····················································· 1-13
Searching for the boundaries of recorded data ···················· 1-14
Searching for the scene with title ········································· 1-15
Searching for a photo-photo search/photo scan ··················· 1-15
Returning to a preregistered position ··································· 1-16
Displaying recording data-data code function ····················· 1-16
Editing onto another tape ····················································· 1-16
Replacing recording on a tape-insert editing ······················· 1-17
Audio dubbing ····································································· 1-17
Superimposing a title ··························································· 1-18
Making a custom title ·························································· 1-19
Labeling a cassette ······························································· 1-19
Additional information
Usable cassettes and playback modes ·································· 1-20
Charging the vanadium-lithium battery in the camcorder ··· 1-20
Resetting the data and time ·················································· 1-20
Tips for using the battery pack ············································ 1-21
Maintenance information and precautions ··························· 1-22
Using your camcorder abroad ·············································· 1-24
Trouble check ······································································ 1-24
Self-diagnosis function ························································ 1-25
Identifying the parts ····························································· 1-25
Warning indicators ······························································· 1-28
2
DISASSEMBLY
2-1.
CASSETTE (L) ASSEMBLY ········································· 2-1
2-2.
CONTROL SWITCH BLOCK (FK-4850) (1) ················ 2-2
2-3.
CONTROL SWITCH BLOCK (FK-4850) (2) ················ 2-2
2-4.
NOTES ON REPLACING CONTROL
SWITCH BLOCK (FK-4850) ········································· 2-3
2-5.
MECHANISM DECK BLOCK ······································ 2-4
2-6.
LENS DEVICE (LSV-590A),
EVF BLOCK ASSEMBLY ············································· 2-4
2-7.
VC-199 BOARD ····························································· 2-4
2-8.
DD-103 BOARD ····························································· 2-5
2-9.
PD-97 BOARD, ND5500, LCD901 ································ 2-5
2-10. SERVICE POSITION-1
(MAINLY FOR VIDEO/AUDIO SYSTEM CHECKS OR
ADJUSTMENTS) ··························································· 2-6
2-11. SERVICE POSITION-2
(MAINLY FOR CAMERA SYSTEM CHECKS OR
ADJUSTMENTS) ··························································· 2-7
2-12. CIRCUIT BOARDS LOCATION ··································· 2-8
3.
BLOCK DIAGRAMS
3-1.
OVERALL BLOCK DIAGRAM ···································· 3-1
3-2.
POWER SUPPLY BLOCK DIAGRAM ························· 3-6
4.
PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
4-1.
FRAME SCHEMATIC DIAGRAM ······························· 4-1
4-2.
PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS ············································ 4-4
· CD-175 (CCD IMAGER)
PRINTED WIRING BOARD ························· 4-5
· CD-175 (CCD IMAGER)
SCHEMATIC DIAGRAM ······························ 4-7
· VC-199 (MAIN) PRINTED WIRING BOARD ······· 4-12
· VC-199 (CAMERA) SCHEMATIC DIAGRAM ······ 4-17
· VC-199 (LENS DRIVE)
SCHEMATIC DIAGRAM ···························· 4-21
· VC-199 (I/O) SCHEMATIC DIAGRAM ·················· 4-23
· VC-199 (BLOCKING) SCHEMATIC DIAGRAM ·· 4-26
· VC-199 (ECC, TBC, CHCD)
SCHEMATIC DIAGRAM ···························· 4-29
· VC-199 (AUDIO SIGNAL PROCESS)
SCHEMATIC DIAGRAM ···························· 4-32
· VC-199 (DV I/O) SCHEMATIC DIAGRAM ··········· 4-35
· VC-199 (IR TRANSMITTER)
SCHEMATIC DIAGRAM ···························· 4-38
· VC-199 (RGB DECODER)
SCHEMATIC DIAGRAM ···························· 4-41
· VC-199 (MODE CONTROL),
FK-4850, ME-4850 (FUNCTION SWITCH BLOCK)
SCHEMATIC DIAGRAM ···························· 4-45
· VC-199 (AUDIO CONTROL)
SCHEMATIC DIAGRAM ···························· 4-49
· VC-199 (AUDIO) SCHEMATIC DIAGRAM ·········· 4-53
· MR-39 (REC/PB AMP, SERVO)
PRINTED WIRING BOARD -11 ················· 4-57
· MR-39 (REC/PB AMP, SERVO)
PRINTED WIRING BOARD -12 ················· 4-60
· CC-100 (TRANSLATION),
MR-39 (REC/PB AMP (1))
SCHEMATIC DIAGRAMS ·························· 4-63
· CC-100 (TRANSLATION)
PRINTED WIRING BOARD ······················· 4-66
· MR-39 (REC/PB AMP (2))
SCHEMATIC DIAGRAM ···························· 4-67


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-- 4 --
· MR-39 (SERVO),
FP-242/FP-584 (TAPE SENSOR)
SCHEMATIC DIAGRAM ···························· 4-71
· FP-242/FP-584 (TAPE SENSORS)
PRINTED WIRING BOARDS ····················· 4-75
· PD-97 (LCD DRIVER)
PRINTED WIRING BOARD ······················· 4-77
· PD-97 (LCD RGB DRIVER)
SCHEMATIC DIAGRAM ···························· 4-81
· PD-97 (TIMING GENERATOR)
SCHEMATIC DIAGRAM ···························· 4-84
· PD-97 (LCD, POWER SUPPLY FOR LCD BACK
LIGHT) SCHEMATIC DIAGRAM ·························· 4-87
· VF-117 (EVF) PRINTED WIRING BOARD ··········· 4-90
· VF-117 (EVF, POWER SUPPLY FOR EVF BACK
LIGHT) SCHEMATIC DIAGRAM ·························· 4-93
· VF-117 (EVF RGB DRIVER)
SCHEMATIC DIAGRAM ···························· 4-96
· DD-103 (POWER SUPPLY)
SCHEMATIC DIAGRAM ···························· 4-99
· DD-103 (I/O) SCHEMATIC DIAGRAM ··············· 4-102
· DD-103 (POWER SUPPLY, I/O)
PRINTED WIRING DIAGRAM ················ 4-105
5.
ADJUSTMENTS
5-1.
CAMERA SECTION ADJUSTMENT ··························· 5-1
1-1.
PREPARATIONS BEFORE ADJUSTMENT ················· 5-1
1-1-1. List of Service Tools ························································ 5-1
1-1-2. Preparations ····································································· 5-3
1-1-3. Power Supply Procedure ················································· 5-3
1-1-4. Precautions ······································································ 5-4
1.
Setting the Switches ························································ 5-4
2.
Adjustment Sequence ······················································ 5-4
3.
Subject ············································································· 5-4
1-2.
CAMERA SYSTEM ADJUSTMENTS ·························· 5-5
1-2-1. Adjustment Points When Major Parts
Have Been Replaced ······················································· 5-5
1-2-2. Initialization of Page F data ············································· 5-5
1-2-3. Modification of Page F data ············································ 5-6
1-2-4. PLL Adjustment (VC-199 Board)[Procedure-1] ············· 5-6
1-2-5. PLL Adjustment (VC-199 Board)[Procedure-2] ············· 5-7
1-2-6. Original Oscillation Adjustment (VC-199 Board) ·········· 5-7
1-2-7. HALL Adjustment ··························································· 5-8
1-2-8. Flange Back Adjustment (1) ·········································· 5-10
1-2-9. Flange Back Adjustment (2) ·········································· 5-11
1-2-10. Flange Back Check ····················································· 5-12
1-2-11. Picture Frame Setting ·················································· 5-13
1-2-12. Color Reproduction Adjustment ································· 5-14
1-2-13. Color Reproduction Check ········································· 5-15
1-2-14. IRIS IN/OUT Adjustment ··········································· 5-16
1-2-15. MAX GAIN Adjustment ············································· 5-17
1-2-16. Auto White Balance Reference Data Input ················· 5-18
1-2-17. Auto White Balance Adjustment ································· 5-19
1-2-18. White Balance Check ·················································· 5-20
1-2-19. Velocity Sensor Sensitivity Adjustment ······················ 5-21
1-3.
COLOR ELECTRONIC VIEWFINDER SYSTEM
ADJUSTMENTS ··························································· 5-22
1-3-1. EVR Initial Data Input ·················································· 5-22
1-3-2. VCO Adjustment (VF-117 Board) ································ 5-23
1-3-3. BRIGHT Adjustment (VF-117 Board) ·························· 5-23
1-3-4. CONTRAST Adjustment (VF-117 Board) ···················· 5-24
1-3-5. Backlight Current Consumption Adjustment
(VF-117 Board) ····························································· 5-25
1-3-6. White Balance Adjustment ············································ 5-26
1-4.
LCD SYSTEM ADJUSTMENTS ································· 5-27
1-4-1. LCD Initial Data Input ·················································· 5-27
1-4-2. 15.5 V Adjustment (PD-97 Board) ································ 5-28
1-4-3. VCO Adjustment (PD-97 Board) ·································· 5-28
1-4-4. BRIGHT Adjustment (PD-97 Board) ···························· 5-29
1-4-5. CONTRAST Adjustment (PD-97 Board) ······················ 5-29
1-4-6. White Balance Adjustment ············································ 5-30
1-5.
ARRANGEMENT DIAGRAM FOR
ADJUSTMENT PARTS ················································ 5-32
5-2.
MECHANISM SECTION ADJUSTMENTS ··············· 5-37
2-1.
OPERATING WITHOUT CASSETTE ························ 5-37
2-2.
TAPE PATH ADJUSTMENT ········································ 5-37
1.
Preparations for Adjustment ·········································· 5-37
2.
Procedure after operation ·············································· 5-37
5-3.
VIDEO SECTION ADJUSTMENTS ··························· 5-38
3-1.
PREPARATIONS BEFORE ADJUSTMENT ··············· 5-38
3-1-1. Equipments to be Used ·················································· 5-38
3-1-2. Power Supply Procedure ··············································· 5-38
3-1-3. Precautions in Adjustment ············································· 5-39
3-1-4. Adjusting Connectors ···················································· 5-39
3-1-5. Connection of Equipment ·············································· 5-40
3-1-6. Output Level and Impedance ········································ 5-40
3-2.
POWER SUPPLY SYSTEM ADJUSTMENTS ············ 5-41
1.
Power Supply Voltage Check (DD-103 Board) ············· 5-41
3-3.
SYSTEM CONTROLLER SYSTEM
ADJUSTMENTS ··························································· 5-42
3-3-1. Initializing the Page D Data ·········································· 5-42
3-3-2. Modification of Page D Data ········································· 5-42
3-3-3. Initializing the Page C Data ··········································· 5-43
3-3-4. Modification of Page C Data ········································· 5-43
3-3-5. Battery Down Adjustment ············································· 5-44
3-4.
SERVO SYSTEM ADJUSTMENTS ···························· 5-45
1.
T Reel FG Duty Adjustment and CSerr Adjustment
(MR-39 Board) ······························································ 5-45
2.
Switching Position Adjustment (MR-39 Board) ··········· 5-46
3-5.
VIDEO SYSTEM ADJUSTMENTS ····························· 5-47
3-5-1. RF Block Adjustment (MR-39 Board) ·························· 5-47
1.
Record Current Adjustment/
Frequency Response Check ··········································· 5-47
2.
PLL fo Adjustment (MR-39 Board) ······························ 5-48
3.
CLK DELAY Adjustment (MR-39 Board) ··················· 5-49
4.
AGC Center Level Adjustment (VC-199 Board) ·········· 5-50
5.
PLL Capture Range Adjustment (VC-199 Board) ········ 5-51
6.
AEQ Adjustment (VC-199 Board) ································ 5-52
3-5-2. Base Band Block Adjustment ········································ 5-53
1.
Composite Output Y Level Adjustment
(VC-199 Board) ····························································· 5-53
2.
Composite Output Chroma Level Adjustment
(VC-199 Board) ····························································· 5-53
3.
S-Y Output Level Adjustment (VC-199 Board) ············ 5-54
4.
S-C Output Chroma Level Adjustment
(VC-199 Board) ····························································· 5-54
3-5-3. Clock Adjustment ·························································· 5-55
1.
IC1900 27MHz XTAL fo adjustment
(VC-199 Board) ····························································· 5-55
3-5-4. BIST Check ··································································· 5-56
4-1.
Playback System Check ················································ 5-56
1.
IC1701 (D1) playback system check ····························· 5-56
2.
IC1901(A1) playback system check ······························ 5-57
3.
IC1500 (U1) playback system check ····························· 5-57
4-2.
Recording System Check ·············································· 5-58
3-6.
IR TRANSMITTER ADJUSTMENTS ························· 5-60
3-6-1. Preparations ··································································· 5-60
1.
Equipment Connection ·················································· 5-60
3-6-2. IR Video Carrier Frequency Adjustment ······················· 5-60
3-6-3. IR Video Deviation Adjustment ···································· 5-61
3-6-4. IR Audio Deviation Adjustment ···································· 5-61
3-7.
AUDIO SYSTEM ADJUSTMENTS ···························· 5-62
3-7-1. Preparations ··································································· 5-62
3-7-2. Playback Level Check ··················································· 5-63


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-- 5 --
3-7-3. EXT MIC Input Gain and L/R Balance Check ············· 5-63
3-7-4. EXT MIC Input Separation Check ································ 5-63
3-7-5. EXT MIC Input Distortion Factor Check ······················ 5-63
3-7-6. EXT MIC Input Noise Level Check ······························ 5-64
3-8.
ARRANGEMENT DIAGRAM FOR
ADJUSTMENT PARTS ················································ 5-65
5-4.
SERVICE MODE ·························································· 5-71
4-1.
ADJUSTMENT REMOTE COMMANDER
(RM-95 UPGRADED) ·················································· 5-71
1.
Using the Adjustment Remote Commander ·················· 5-71
2.
Precautions When Using the Adjustment
Remote Commander ······················································ 5-72
4-2.
SERVICE MODE ·························································· 5-74
4-2-1. Setting the Test Mode ···················································· 5-74
4-2-2. Use History Check ························································· 5-74
4-2-3. Emergency Memory Address ········································ 5-75
4-2-4. EMG Code (Emergency Code) ····································· 5-76
4-2-5. MSW Code ···································································· 5-76
4-2-6. Key Input Check (A/D Port) ········································· 5-77
4-2-7. Page F Address List ······················································· 5-78
4-2-8. Page D Address List ······················································ 5-81
4-2-9. Page C Address List ······················································ 5-83
6.
REPAIR PARTS LIST
6-1.
EXPLODED VIEWS ······················································ 6-1
6-1-1. CABINET (L) ASSEMBLY SECTION ·························· 6-1
6-1-2. MAIN BOARDS SECTION ··········································· 6-2
6-1-3. CABINET (R) ASSEMBLY, LCD PANEL SECTION ··· 6-3
6-1-4. EVF, ZOOM LENS SECTION ······································· 6-4
6-1-5. CASSETTE COMPARTMENT BLOCK SECTION ······ 6-5
6-1-6. LS CHASSIS BLOCK SECTION ·································· 6-6
6-1-7. MECHANISM CHASSIS BLOCK SECTION-1 ··········· 6-7
6-1-8. MECHANISM CHASSIS BLOCK SECTION-2 ··········· 6-8
6-2.
ELECTRICAL PARTS LIST ·········································· 6-9
* There is the color reproduction standard frame at the back of
the book.