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SERVICE MANUAL
· For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (987672951.pdf).
· For MECHANISM ADJUSTMENTS, refer to the "DV MECHANICAL ADJUSTMENT MANUAL
Z (Z200) MECHANISM " (9-876-724-11) .
· Reference number search on printed wiring boards is available.
· TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)
Link
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
Link
Revision History
Revision History
On the CD-514 board and VC-360 board
This service manual provides the information that is premised the circuit board replacement service and not intended repair
inside the CD-514 board and VC-360 board.
Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the CD-514
board and VC-360 board are not shown.
The following pages are not shown.
Mounted parts location .......................... Pages 4-111 to 4-114
Electrical parts list ................................. Pages 5-19 to 5-29
How to use
Acrobat Reader
How to use
Acrobat Reader
Schematic diagram ............................. Pages 4-27 to 4-72
Printed wiring board ............................ Pages 4-97 to 4-106
DIGITAL VIDEO CAMERA RECORDER
Ver 1.0 2004. 03
Z (Z200) MECHANISM
DCR-HC85/HC85E
RMT-831
DCR-HC85
US Model
Canadian Model
Korean Model
DCR-HC85E
AEP Model
UK Model
East European Model
Hong Kong Model
Australian Model
Chinese Model
DCR-HC85/
HC85E
E Model
Tourist Model
Photo : DCR-HC85


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-- 2 --
DCR-HC85/HC85E
SPECIFICATIONS
Video camera recorder
System
Video recording system
2 rotary heads, Helical scanning system
Still image recording system
Exif Ver. 2.2 *1
*1 "Exif" is a file format for still images,
established by the JEITA (Japan Electronics
and Information Technology Industries
Association). Files in this format can have
additional information such as your
camcorder's setting information at the time of
recording.
Audio recording system
Rotary heads, PCM system
Quantization: 12 bits (Fs 32 kHz, stereo 1,
stereo 2), 16 bits (Fs 48 kHz, stereo)
Video signal
PAL color, CCIR standards
Usable cassette
Mini DV cassette with the
mark
printed
Tape speed
SP: Approx. 18.81 mm/s
LP: Approx. 12.56 mm/s
Recording/playback time (using a DVM60
cassette)
SP: 60 min
LP: 90 min
Fast forward/rewind time (using a DVM60
cassette)
Approx. 2 min 40 sec
Viewfinder
Electric viewfinder (color)
Image device
5.0 mm (1/3.6 type) CCD (Charge Coupled
Device)
Gross: Approx. 2 110 000 pixels
Effective (still): Approx. 1 920 000 pixels
Effective (movie): Approx. 1 080 000 pixels
Lens
Carl Zeiss Vario-Sonnar T*
Combined power zoom lens
Filter diameter: 37 mm (1 1/2 in.)
10
× (Optical), 120 × (Digital)
F = 1.8 ~ 2.1
Focal length
4.5 - 45 mm (3/16 - 1 13/16 in.)
When converted to a 35 mm still camera
In CAMERA-TAPE:
52 - 520 mm (2 1/8 - 20 1/2 in.)
In CAMERA-MEMORY:
39 - 390 mm (1 9/16 - 15 3/8 in.)
Color temperature
[AUTO], [ONE PUSH], [INDOOR]
(3 200 K), [OUTDOOR] (5 800 K)
Minimum illumination
7 1x (lux) (F 1.8)
0 lx (lux) (during NightShot plus function)*
* Objects unable to be seen due to the dark can be
shot with infrared lighting.
Input/Output connectors
Audio/Video input/output
10-pin connector
Input/output auto switch
Video signal: 1 Vp-p, 75
(ohms),
unbalanced
Luminance signal: 1 Vp-p, 75
(ohms),
unbalanced
Chrominance signal: 0.3 Vp-p, 75
(ohms),
unbalanced
Audio signal: 327 mV (at output impedance
more than 47 k
(kilohms)), Input impedance
more than 47 k
(kilohms), Output impedance
with less than 2.2 k
(kilohms)
DV input/output
4-pin connector
Headphone jack
Stereo minijack (Ø 3.5 mm)
LANC jack
Stereo mini-minijack (Ø 2.5 mm)
USB jack
mini-B
MIC jack
Minijack, 0.388 mV low impedance with DC
2.5 to 3.0 V, output impedance 6.8 k
(kilohms) (Ø 3.5 mm), Stereo type
LCD screen
Picture
8.8 cm (3.5 type)
Total dot number
123 200 (560
× 220)
General
Power requirements
DC 7.2 V (battery pack)
DC 8.4 V (AC Adaptor)
Average power consumption (when using the
battery pack)
During camera recording using the viewfinder
3.3 W
During camera recording using the LCD
4.4 W
During camera recording using the LCD
4.3 W
Operating temperature
0
° C to 40° C (32° F to 104° F)
Storage temperature
-20
° C to + 60° C (-4° F to + 140° F)
Dimensions (approx.)
68
× 89 × 172 mm (2 3/4 × 35/8 × 67/8 in.)
(w/h/d)
Mass (approx.)
630 g (1 lb 6 oz) main unit only
740 g (1 lb 10 oz) including the NP-FP50
rechargeable battery pack and DVM60
cassette.
Supplied accessories
See page 5-14.
AC Adaptor AC-L25A/L25B
Power requirements
AC 100 - 240 V, 50/60 Hz
Current consumption
0.35 - 0.18 A
Power consumption
18 W
Output voltage
DC 8.4 V, 1.5 A
Operating temperature
0
° C to 40° C (32° F to 104° F)
Storage temperature
-20
° C to + 60° C (-4° F to + 140° F)
Dimensions (approx.)
56
× 31 × 100 mm (2 1/4 × 11/4 × 4 in.)
(w/h/d) excluding the projecting parts
Mass (approx.)
190 g (6.7 oz) excluding the mains lead
Rechargeable battery pack (NP-FP50)
Maximum output voltage
DC 8.4 V
Output voltage
DC 7.2 V
Capacity
4.9 Wh (680 mAh)
Dimensions (approx.)
31.8
× 18.5 × 45.0 mm
(1 5/16
× 3/4 × 1 13/16 in.) (w/h/d)
Mass (approx.)
40 g (1.5 oz)
Operating temperature
0
° C to 40° C (32° F to 104° F)
Type
Lithium ion
Design and specifications are subject to change
without notice.
NTSC color,
DCR-HC85:
DCR-HC85E:
DCR-HC85:
DCR-HC85:
During camera recording using the viewfinder
3.2 W
DCR-HC85E:
DCR-HC85E:
EIA standards
Chrominance signal: 0.286 Vp-p, 75
(ohms), unbalanced


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DCR-HC85/HC85E
1.
Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2.
Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3.
Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4.
Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
5.
Check the B+ voltage to see it is at the values specified.
6.
Flexible Circuit Board Repairing
· Keep the temperature of the soldering iron around 270°C
during repairing.
· Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering
or unsoldering.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
· Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
· Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
· Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
CAUTION :
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.


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DCR-HC85/HC85E
TABLE OF CONTENTS
1.
SERVICE NOTE
1-1.
SERVICE NOTE ····························································· 1-1
1.
NOTE FOR REPAIR ······················································· 1-1
2.
POWER SUPPLY DURING REPAIRS ·························· 1-2
3.
HOW TO OPEN THE FLASH WHEN THE FLASH
DOSEN'T OPEN ···························································· 1-2
4.
TO TAKE OUT A CASSETTE WHEN NOT EJECT
(FORCE EJECT) ····························································· 1-2
5.
DISCHARGING OF THE FLASHLIGHT POWER
SUPPLY CAPACITOR ··················································· 1-3
5-1.
PREPARING THE SHORT JIG ······································ 1-3
5-2.
DISCHARGING THE CAPACITOR ······························ 1-3
1-2.
SELF-DIAGNOSIS FUNCTION ···································· 1-4
1.
SELF-DIAGNOSIS FUNCTION ···································· 1-4
2.
SELF-DIAGNOSIS DISPLAY ······································· 1-4
3.
SELF-DIAGNOSIS CODE TABLE ································ 1-5
2.
DISASSEMBLY
2-1.
DISASSEMBLY ······························································ 2-1
2-2.
SERVICE POSITION ····················································· 2-3
2-3.
CIRCUIT BOARDS LOCATION ··································· 2-5
2-4.
FLEXIBLE BOARDS LOCATION ································ 2-6
HELP (List of caution points is shown here.)
3.
BLOCK DIAGRAMS
3-1.
OVERALL BLOCK DIAGRAM (1/4) ··························· 3-1
3-2.
OVERALL BLOCK DIAGRAM (2/4) ··························· 3-3
3-3.
OVERALL BLOCK DIAGRAM (3/4) ··························· 3-5
3-4.
OVERALL BLOCK DIAGRAM (4/4) ··························· 3-7
3-5.
POWER BLOCK DIAGRAM (1/2) ································ 3-9
3-6.
POWER BLOCK DIAGRAM (2/2) ······························ 3-11
4.
PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
4-1.
FRAME SCHEMATIC DIAGRAM (1/2) ······················· 4-1
FRAME SCHEMATIC DIAGRAM (2/2) ······················· 4-3
4-2.
SCHEMATIC DIAGRAMS
· FLASH UNIT (FL7850 BLOCK)
SCHEMATIC DIAGRAM ············································ 4-7
· FP-228/467/826 FLEXIBLE
(S/T REEL SENSOR, TAPE SENSOR)
SCHEMATIC DIAGRAM ············································ 4-9
· ST-103 (FLASH DRIVE)
SCHEMATIC DIAGRAM ·········································· 4-11
· CK-141 (RELAY, FUNCTION KEY)
SCHEMATIC DIAGRAM ·········································· 4-13
· FP-911 FLEXIBLE
SCHEMATIC DIAGRAM ·········································· 4-14
· JK-268 (JACK)
SCHEMATIC DIAGRAM ·········································· 4-15
· JM-016 (JACK-2)
SCHEMATIC DIAGRAM ·········································· 4-15
· PD-219 (RGB DRIVE, TIMING GENERATOR)
SCHEMATIC DIAGRAM ·········································· 4-17
· CONTROL KEY BLOCK (SB7800)
SCHEMATIC DIAGRAM ·········································· 4-17
· LB-102 (EVF BACK LIGHT)
SCHEMATIC DIAGRAM ·········································· 4-19
· MS-210 (MS CONNECTOR)
SCHEMATIC DIAGRAM ·········································· 4-19
· MI-051 (INDICATOR, IR SENSOR)
SCHEMATIC DIAGRAM ·········································· 4-21
· FS-087 (MF PHOTO SENSOR)
SCHEMATIC DIAGRAM ·········································· 4-21
· FP-909 FLEXIBLE
SCHEMATIC DIAGRAM ·········································· 4-21
· SL-064 (FUNCTION KEY)
SCHEMATIC DIAGRAM ·········································· 4-23
· FP-912 FLEXIBLE
SCHEMATIC DIAGRAM ·········································· 4-23
· FP-910 FLEXIBLE
SCHEMATIC DIAGRAM ·········································· 4-24
· CONTROL KEY BLOCK (PS7800)
SCHEMATIC DIAGRAM ·········································· 4-25
· CONTROL KEY BLOCK (FK7800)
SCHEMATIC DIAGRAM ·········································· 4-25
Shematic diagram of the CD-514 board and VC-360
board are not shown.
Pages from 4-27 to 4-72 are not shown.
4-3.
PRINTED WIRING BOARDS
· ST-103 (FLASH DRIVE)
PRINTED WIRING BOARD ····································· 4-77
· CK-141 (RELAY, FUNCTION KEY) (-11)
PRINTED WIRING BOARD ····································· 4-79
· CK-141 (RELAY, FUNCTION KEY) (-12)
PRINTED WIRING BOARD ····································· 4-81
· FS-087 (MF PHOTO SENSOR)
PRINTED WIRING BOARD ····································· 4-83
· JK-268 (JACK)
PRINTED WIRING BOARD ····································· 4-83
· JM-016 (JACK-2) (-11) (-12)
PRINTED WIRING BOARD ····································· 4-85
· MI-051 (INDICATOR, IR SENSOR)
PRINTED WIRING BOARD ····································· 4-87
· SL-064 (FUNCTION KEY)
PRINTED WIRING BOARD ····································· 4-87
· MS-210 (MS CONNECTOR) (-11) (-12)
PRINTED WIRING BOARD ····································· 4-89
· PD-219(RGB DRIVE, TIMING GENERATOR)
PRINTED WIRING BOARD ····································· 4-91
· FP-228/467/826 FLEXIBLE
(S/T REEL SENSOR, TAPE SENSOR)
PRINTED WIRING BOARD ····································· 4-93
· LB-102 (EVF BACK LIGHT)
PRINTED WIRING BOARD ····································· 4-93
Printed wiring board of the CD-514 board and VC-360
board are not shown.
Pages from 4-97 to 4-106 are not shown.
4-4.
MOUNTED PARTS LOCATION ······························· 4-109
Mounted parts location of the CD-514 board and
VC-360 board are not shown.
Pages from 4-111 to 4-114 are not shown.
5.
REPAIR PARTS LIST
5-1.
EXPLODED VIEWS ······················································ 5-3
5-1-1. OVERALL SECTION ····················································· 5-3
5-1-2. CABINET (R) SECTION ··············································· 5-4
5-1-3. LCD SECTION ······························································· 5-5
5-1-4. CABINET (L) SECTION-1 ············································ 5-6
5-1-5. CABINET (L) SECTION-2 ············································ 5-7
5-1-6. MAIN CHASSIS SECTION ··········································· 5-8
5-1-7. EVF SECTION ································································ 5-9
5-1-8. LENS SECTION ··························································· 5-10
5-1-9. MECHANISM DECK OVERALL (Z200) ··················· 5-11
5-1-10. LS CHASSIS BLOCK ASSEMBLY ·························· 5-12
5-1-11. MECHANICAL CHASSIS BLOCK ASSEMBLY ···· 5-13
Other accessories ··························································· 5-14
5-2.
ELECTRICAL PARTS LIST ········································ 5-15
Electrical parts list of the CD-514 board and VC-
360 board are not shown.
Pages from 5-19 to 5-29 are not shown.


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1-1
SECTION 1
SERVICE NOTE
DCR-HC85/HC85E
Make sure that the flat cable and flexible board are not cracked of
bent at the terminal.
Do not insert the cable insufficiently nor crookedly.
Cut and remove the part of gilt
which comes off at the point.
(Take care that there are
some pieces of gilt left inside)
When remove a connector, don't pull at wire of connector.
Be in danger of the snapping of a wire.
When installing a connector, don't press down at wire of connector.
Be in danger of the snapping of a wire.
1-1. SERVICE NOTE
1.
NOTE FOR REPAIR