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CHASSIS
SERVICE MANUAL
SPECIFICATIONS
CPD-G500
G1
US Model
Canadian Model
AEP Model
Chassis No. SCC-L22C-A
S.Hemisphere Model
Chassis No. SCC-L22G-A
Equator Model
Chassis No. SCC-L22F-A
TRINITRON® COLOR COMPUTER DISPLAY
CRT
0.24 mm aperture grille pitch
21 inches measured diagonally
90-degree deflection
FD Trinitron
Viewable image size
Approx. 403.8
× 302.2 mm (w/h)
(16
× 12 inches)
19.8" viewing image
Resolution
Maximum
Horizontal: 2048 dots
Vertical: 1536 lines
Recommended
Horizontal: 1600 dots
Vertical: 1200 lines
Standard image area
Approx. 388
× 291 mm (w/h)
(15 3/8
× 11 1/2 inches)
or
Approx. 364
× 291 mm (w/h)
(14 3/8
× 11 1/2 inches)
Deflection frequency*
Horizontal: 30 to 121 kHz
Vertical: 48 to 160 Hz
AC input voltage/current
100 to 240 V, 50 ­ 60 Hz, 2.0 ­ 1.0 A
Power consumption
Approx. 145 W
Dimensions
Approx. 497
× 480 × 478 mm (w/h/d)
(19 5/8
× 19 × 18 7/8 inches)
Mass
Approx. 32 kg (70 lb 9 oz)
Plug and Play
DDC1/2B/2Bi, GTF**
* Recommended horizontal and vertical timing condition
· Horizontal sync width duty should be more than 4.8% of total
horizontal time or 0.8
µs, whichever is larger.
· Horizontal blanking width should be more than 2.3
µsec.
· Vertical blanking width should be more than 450
µsec.
** If the input signal is Generalized Timing Formula (GTF)
compliant, the GTF feature of the monitor will automatically
provide an optimal image for the screen.
Design and specifications are subject to change without notice.


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CPD-G500
­ 2 ­
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part hav-
ing a return to chassis, must not exceed 0.5 mA (500 microam-
peres).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers' instructions to
use these instruments.
2. A battery-operated AC milliammeter. The Data Precision
245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The "limit" indica-
tion is 0.75 V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are
examples of a passive VOMs that are suitable. Nearly all
battery operated digital multimeters that have a 2 V AC
range are suitable. (See Fig. A)
WARNING!!
NEVER TURN ON THE POWER IN A CONDITION IN
WHICH THE DEGAUSS COIL HAS BEEN REMOVED.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK
¡ ON THE SCHEMATIC DIAGRAMS, EXPLODED
VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR
SAFE OPERATION. REPLACE THESE COMPONENTS
WITH SONY PARTS WHOSE PART NUMBERS AP-
PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE-
MENTS PUBLISHED BY SONY. CIRCUIT ADJUST-
MENTS THAT ARE CRITICAL FOR SAFE OPERATION
ARE IDENTIFIED IN THIS MANUAL. FOLLOW THESE
PROCEDURES WHENEVER CRITICAL COMPONENTS
ARE REPLACED OR IMPROPER OPERATION IS SUS-
PECTED.
AVERTISSEMENT!!
NE JAMAIS METTRE SOUS TENSION QUAND LA
BOBINE DE DEMAGNETISATION EST ENLEVÉE.
ATTENTION AUX COMPOSANTS RELATIFS À LA
SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET
UNE MARQUE
¡ SONT CRITIQUES POUR LA SÉCURITÉ.
NE LES REMPLACER QUE PAR UNE PIÈCE PORTANT LE
NUMÉRO SPECIFIÉ. LES RÉGLAGES DE CIRCUIT DONT
L'IMPORTANCE EST CRITIQUE POUR LA SÉCURITÉ DU
FONCTIONNEMENT SONT IDENTIFIÉS DANS LE
PRÉSENT MANUEL. SUIVRE CES PROCÉDURES LORS
DE CHAQUE REMPLACEMENT DE COMPOSANTS CRI-
TIQUES, OU LORSQU'UN MAUVAIS FONCTIONNEMENT
EST SUSPECTÉ.
After correcting the original service problem, perform the fol-
lowing safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections. Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps,
and mounting hardware have been replaced. Be absolutely
certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly tran-
sistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious
signs of deterioration. Point them out to the customer and
recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend
the replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specified values.
Make sure your instruments are accurate; be suspicious of
your HV meter if sets always have low HV.
8. Check the antenna terminals, metal trim, "metallized"
knobs, screws, and all other exposed metal parts for AC
Leakage. Check leakage as described below.
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY CHECK-OUT
1.5 k
0.15
µF
AC
Voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground


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CPD-G500
­ 3 ­
This monitor is equipped with a self-diagnosis function. If there is
a problem with your monitor or computer(s), the screen will go
blank and the 1 (power) indicator will either light up green or
flash orange. If the 1 (power) indicator is lit in orange, the
computer is in power saving mode. Try pressing any key on the
keyboard.
If the 1 (power) indicator is green
1 Remove any plugs from the video input 1 and 2
connectors, or turn off the connected computer(s).
2 Press the 1 (power) button twice to turn the monitor
off and then on.
3 Move the control button , for 2 seconds before the
monitor enters power saving mode.
If all four color bars appear (white, red, green, blue), the monitor
is working properly. Reconnect the video input cables and check
the condition of your computer(s).
If the color bars do not appear, there is a potential monitor failure.
Inform your authorized Sony dealer of the monitor's condition.
If the 1 (power) indicator is flashing orange
Press the 1 (power) button twice to turn the monitor off
and then on.
If the 1 (power) indicator lights up green, the monitor is working
properly.
If the 1 (power) indicator is still flashing, there is a potential
monitor failure. Count the number of seconds between orange
flashes of the 1 (power) indicator and inform your authorized
Sony dealer of the monitor's condition. Be sure to note the model
name and serial number of your monitor. Also note the make and
model of your computer and video board.
MENU
RESET
INPUT HD15 BNC
1 (power) indicator
MENU
Power saving function
This monitor meets the power-saving guidelines set by VESA,
ENERGY STAR, and NUTEK. If the monitor is connected to a
computer or video graphics board that is DPMS (Display Power
Management Signaling) compliant, the monitor will automatically
reduce power consumption in three stages as shown below.
*
"Sleep" and "deep sleep" are power saving modes defined by the
Environmental Protection Agency.
** When your computer enters a power saving mode, the input signal is
cut and NO INPUT SIGNAL appears on the screen. After a few
seconds, the monitor enters a power saving mode.
Power mode
Power consumption
1 (power)
indicator
normal
operation
145 W
green
1 standby
100 W
green and orange
alternate
2 suspend
(sleep)*
15 W
green and orange
alternate
3 active off**
(deep sleep)*
Approx. 1 W
orange
power off
0 W
off
DIAGNOSIS


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CPD-G500
­ 4 ­
TIMING SPECIFICATION
MODE AT PRODUCTION
MODE 1
MODE 2
MODE 3
MODE 4
RESOLUTION
1600 X 1200
1920 X 1440
1800 X 1440
1800 X 1350
CLOCK
229.500 MHz
297.000 MHz
299.436 MHz
300.000 MHz
-- HORIZONTAL --
H-FREQ
106.250 kHz
112.500 kHz
120.740 kHz
120.968 kHz
usec
usec
usec
usec
H. TOTAL
9.412
8.889
8.282
8.267
H. BLK
2.440
2.424
2.271
2.267
H. FP
0.279
0.485
0.668
0.480
H. SYNC
0.837
0.754
0.481
0.667
H. BP
1.325
1.185
1.122
1.120
H. ACTIV
6.972
6.465
6.011
6.000
-- VERTICAL --
V. FREQ(HZ)
85.000 Hz
75.000 Hz
80.120 Hz
85.009 Hz
lines
lines
lines
lines
V. TOTAL
1250
1500
1507
1423
V. BLK
50
60
67
73
V. FP
1111
V. SYNC
3333
V. BP
46
56
63
69
V. ACTIV
1200
1440
1440
1350
-- SYNC --
INT(G)
NO
NO
NO
NO
EXT(H/V)/POLARITY
YES P/P
YES P/P
YES P/P
YES P/P
EXT(CS) /POLARITY
NO
NO
NO
NO
INT/NON INT
NON INT
NON INT
NON INT
NON INT
99.07.02 VER.


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CPD-G500
­ 5 ­
Note: Hand degauss must be used on stand-by or power-off condition.
This model has an automatic earth magnetism correction function by using an earth
magnetism sensor and a LCC coil. When using a hand degauss while monitor (LCC
coil) is being operated, it sometimes gets magnetized, and the system may not work
properly as a result.
TABLE OF CONTENTS
Section
Title
Page
1. GENERAL ................................................................. 1-1
2. DISASSEMBLY
2-1.
Cabinet Removal ............................................... 2-1
2-2.
D Board Removal .............................................. 2-1
2-3.
G Board Removal .............................................. 2-2
2-4.
A Board, I/O Terminal Board Assembly
Removal ............................................................. 2-2
2-5.
N Board Removal .............................................. 2-3
2-6.
Service Position .................................................. 2-3
2-7.
Bezel Assembly, H1 Board Removal ................ 2-4
2-8.
Picture Tube Removal ....................................... 2-4
2-9.
J Board Removal ............................................... 2-5
2-10. Harness Location ............................................... 2-6
3. SAFETY RELATED ADJUSTMENT ............. 3-1
4. ADJUSTMENTS ..................................................... 4-1
5. DIAGRAMS
5-1.
Block Diagrams .................................................. 5-1
5-2.
Frame Shcematic Diagram ................................. 5-7
5-3.
Circuit Boards Location ..................................... 5-9
5-4.
Schematic Diagrams and Printed Wiring
Boards ................................................................. 5-9
(1)
Schematic Diagram of A Board ........................ 5-11
(2)
Schematic Diagrams of H1, J Boards ............... 5-17
(3)
Schematic Diagram of D Board ........................ 5-19
(4)
Schematic Diagrams of N (a, b, c) Board .. 5-23
(5)
Schematic Diagram of G Board ........................ 5-31
5-5.
Semiconductors ................................................. 5-35
6. EXPLODED VIEWS
6-1.
Chassis ............................................................... 6-1
6-2.
Picture Tube ...................................................... 6-2
6-3.
Packing Materials ............................................... 6-3
7. ELECTRICAL PARTS LIST ............................ 7-1