SERVICE MANUAL
9-873-802-11
Sony Corporation
2001B0500-1
Audio Entertainment Group
C
2001.2
General Engineering Dept.
Ver 1.0 2001.02
MICRO HiFi COMPONENT SYSTEM
CMT-CP100/CP100K
CMT-CP100
CMT-CP100K
COMPACT DISC DECK
HCD-CP100
HCD-CP100K
RECEIVER SYSTEM
SPEAKER SYSTEM
SS-CCP500
US Model
Canadian Model
AEP Model
UK Model
Australian Model
CMT-CP100
E Model
CMT-CP100/CP100K
SPECIFICATIONS
· CMT-CP100/CP100K are composed of following models.
As for the service manual, it is issued for each component model,
then, please refer to them.
COMPONENT MODEL NAME
ACCESSORIES & PACKING MATERIALS
********************************
1-476-663-11 REMOTE COMMANDER (RM-SCP100)
1-501-374-11 ANTENNA, LOOP (CP100)
1-501-659-61 ANTENNA (FM) (US, CND, E, EA, TH, AR)
1-754-060-11 ANTENNA (FM) (AEP, UK, MX, AUS/CP100K)
1-754-153-11 ANTENNA, LOOP (CP100K)
4-230-866-01 COVER (BATTERY) (for RM-SCP100)
4-233-754-11 MANUAL, INSTRUCTION (ENGLISH)
(US, CND, AEP, UK, E, EA, SP, TH, AR, AUS)
4-233-754-21 MANUAL, INSTRUCTION (FRENCH, SPANISH)
(AEP, E, SP)
4-233-754-31 MANUAL, INSTRUCTION (FRENCH) (US, CND, EA)
4-233-754-41 MANUAL, INSTRUCTION (SPANISH) (MX, AR)
4-233-754-51 MANUAL, INSTRUCTION
(GERMAN, DUTCH, ITALIAN, SWEDISH, POLISH) (AEP)
4-233-754-61 MANUAL, INSTRUCTION (ARABIC) (EA)
4-233-754-71 MANUAL, INSTRUCTION (TRADITIONAL CHINESE)
(SP, TH)
4-233-755-11 MANUAL, INSTRUCTION (DANISH, FINNISH) (AEP)
4-233-755-21 MANUAL, INSTRUCTION (PORTUGUESE) (AEP)
4-233-755-31 MANUAL, INSTRUCTION (RUSSIAN) (AEP)
4-233-756-11 MANUAL, INSTRUCTION (KOREAN) (CP100K)
PARTS LIST
Part No.
Description
Remark
· Abbreviation
AR
: Argentina model
AUS : Australian model
CND : Canadian model
EA
: Saudi Arabia model
MX : Mexican model
SP
: Singapore model
TH
: Thailand model
Power requirements
North American model:
120 V AC, 60 Hz
European model:
230 V AC, 50/60 Hz
Australian model:
220 - 240 V AC, 50/60 Hz
Mexican model:
120 V AC, 60 Hz
Other models:
110 - 120 V or 220 -
240 V AC , 50/60 Hz
Adjustable with voltage
selector
Power consumption
European model:
See the nameplate
0.5 W (in the standby
mode)
Other models:
See the nameplate
Dimensions (w/h/d)
Approx. 190
× 252 ×
345 mm incl. projecting
parts and controls
Mass
Approx. 5.6 kg
Supplied accessories
Remote commander (1)
AM loop antenna (1)
FM wire antenna (1)
Batteries (2)
Design and specifications are subject to change
without notice.
2
CMT-CP100/CP100K
REVISION HISTORY
Clicking the version allows you to jump to the revised page.
Also, clicking the version at the upper right on the revised page allows you to jump to the next revised
page.
Ver.
Date
Description of Revision
1.0
2001.02
New
SERVICE MANUAL
MICRO Hi-Fi COMPONENT SYSTEM
US Model
Canadian Model
AEP Model
UK Model
Australian Model
HCD-CP100
E Model
HCD-CP100/CP100K
SPECIFICATIONS
HCD-CP100/CP100K
Ver 1.0 2001.02
9-873-803-11
Sony Corporation
2001B0500-1
Audio Entertainment Group
C
2001.2
General Engineering Dept.
HCD-CP100/CP100K is the Amplifier, CD
player, Tape Deck and Tuner section in
CMT-CP100/CP100K.
Continued on next page
Model Name Using Similar Mechanism
NEW
CD Mechanism Type
CDM55F-K6BD41A
Model Name Using Similar Mechanism
NEW
CD
Section
Tape deck
Section
Amplifier section
For the U.S. model
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION:
With 6-ohm loads, both channels driven, from
70 - 20,000 Hz; rated 18 watts per channel
minimum RMS power, with no more than 0.9%
total harmonic distortion from 250 milliwatts to
rated output.
North American model:
Continuous RMS power output (reference):
35 + 35 W
(6 ohms at 1 kHz, 10%
THD)
Total harmonic distortion less than 0.07% (6 ohms at
1 kHz, 18 W)
European model:
DIN power output (rated): 30 + 30 W
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
35 + 35 W
(6 ohms at 1 kHz, 10%
THD)
Music power output (reference):
85 + 85 W
Other models:
The following measured at 230 V AC, 60 Hz
DIN power output (rated): 27 + 27 W
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
32 + 32 W
(6 ohms at 1 kHz, 10%
THD)
The following measured at 220 V AC, 60 Hz
DIN power output (rated): 23 + 23 W
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
26 + 26 W
(6 ohms at 1 kHz, 10%
THD)
Inputs
AUDIO IN MD (VIDEO) (phono jacks):
Sensitivity 500/250 mV,
impedance 47 kilohms
Outputs
OPTICAL DIGITAL OUT (CD):
Optical
PHONES (stereo phone jack):
Accepts headphones with
an impedance of 8 ohms
or more
SPEAKER:
Active speaker system,
6 ohms
2
HCD-CP100/CP100K
CD player section
System
Compact disc and digital
audio system
Laser
Semiconductor laser
(
= 780 nm)
Emission
duration: continuous
Wavelength
780 - 790 nm
Frequency response
2 Hz - 20 kHz (
±0.5 dB)
Tape player section
Recording system
4-track 2-channel stereo
Frequency response
50 - 13,000 Hz (
±3 dB),
using a Sony TYPE I
cassette
Wow and flutter
±0.15% W. Peak (IEC)
0.1% W. RMS (NAB)
±0.2% W. Peak (DIN)
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
North American model:
87.5 - 108.0 MHz
(100-kHz step)
Other models:
87.5 - 108.0 MHz
(50-kHz step)
Antenna
FM wire antenna
Antenna terminals
75 ohm unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
Pan-American model:
530 - 1,710 kHz
(with the tuning interval
set at 10 kHz)
531 - 1,710 kHz
(with the tuning interval
set at 9 kHz)
European model:
531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
Middle Eastern and Philippine models:
531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
Other models:
530 - 1,710 kHz
(with the tuning interval
set at 10 kHz)
531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
Antenna
AM loop antenna, external
antenna terminal
Intermediate frequency
450 kHz
General
Power requirements
North American model:
120 V AC, 60 Hz
European model:
230 V AC, 50/60 Hz
Australian model:
220 - 240 V AC, 50/60 Hz
Mexican model:
120 V AC, 60 Hz
Other models:
110 - 120 V or 220 -
240 V AC , 50/60 Hz
Adjustable with voltage
selector
Power consumption
European model:
See the nameplate
0.5 W (in the standby
mode)
Other models:
See the nameplate
Dimensions (w/h/d)
Approx. 190
× 252 ×
345 mm incl. projecting
parts and controls
Mass
Approx. 5.6 kg
Design and specifications are subject to change
without notice.
TABLE OF CONTENTS
1.
SERVICING NOTES ............................................... 4
2.
GENERAL
Location of Controls .......................................................
5
Setting the Time ..............................................................
6
3.
DISASSEMBLY
3-1. Disassembly Flow ...........................................................
7
3-2. Cover (Upper) .................................................................
8
3-3. CD Lid .............................................................................
8
3-4. Front Panel Section .........................................................
9
3-5. Tape Mechanism Deck ....................................................
9
3-6. CD Mechanism Deck (CDM55F-K6BD41A) ................ 10
3-7. Base Unit (BU-K6BD41A) ............................................. 10
3-8. Loading Board ................................................................. 11
3-9. Cam (CDM55) ................................................................ 11
4.
TEST MODE .............................................................. 12
5.
ELECTRICAL ADJUSTMENTS
Deck Section ................................................................... 13
CD Section ...................................................................... 13
6.
DIAGRAMS
6-1. Block Diagram CD SERVO Section ........................ 14
6-2. Block Diagram MAIN Section ................................. 15
6-3. Block Diagram
DISPLAY/POWER SUPPLY Section ...................... 16
6-4. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 17
6-5. Printed Wiring Board CD Board .............................. 18
6-6. Schematic Diagram CD Board ................................. 19
6-7. Printed Wiring Board TC Board ............................... 20
6-8. Schematic Diagram TC Board .................................. 21
6-9. Schematic Diagram
MAIN (1/2)/LOADING Board ................................. 22
6-10. Schematic Diagram MAIN Board (2/2) ................... 23
6-11. Printed Wiring Board MAIN Board ......................... 24
6-12. Printed Wiring Boards
SWITCH/TC SWITCH/PRISM Boards ................... 26
6-13. Schematic Diagram
SWITCH/TC SWITCH/PRISM Boards ................... 27
6-14. IC Pin Function Description ........................................... 28
6-15. Printed Wiring Boards
LCD/HEADPHONE Boards .................................... 29
6-16. Schematic Diagram LCD/HEADPHONE Boards ... 29
6-17. Printed Wiring Board POWER Board ...................... 30
6-18. Schematic Diagram POWER Board ......................... 31
7.
EXPLODED VIEWS
7-1. Cover Section .................................................................. 35
7-2. Front Panel Section ......................................................... 36
7-3. Chassis Section ............................................................... 37
7-4. CD Mechanism Deck (CDM55F-K6BD41A) ................ 38
7-5. Base Unit (BU-K6BD41A) ............................................. 39
8.
ELECTRICAL PARTS LIST ............................... 40
3
HCD-CP100/CP100K
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
The following caution label is located inside the unit.
CAUTION
: INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCKS DEFEATED.
AVOID EXPOSURE TO BEAM.
ADVARSEL : USYNLIG LASERSTRÅLING VED ÅBNING NÅR
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE
FOR STRÅLING.
VORSICHT : UNSICHTBARE LASERSTRAHLUNG, WENN
ABDECKUNG GEÖFFNET UND SICHEREITSVERRIEGELUNG
ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.
VARO!
: AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALT-
TIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
VARNING
: OSYNLING LASERSTRÅLING NÄR DENNA DEL ÄR ÖPPNAD
OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN.
ADVERSEL : USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG
SIKKERHEDSLÅS BRYTES. UNNGÅ EKSPONERING FOR STRÅLEN.
VIGYAZAT! : A BURKOLAT NYITÁSAKOR LÁTHATATLAN LÉZERSU-
GÁRVESZÉLY! KERÜLJE A BESUGÁRZÁST!
Notes on chip component replacement
· Never reuse a disconnected chip component.
· Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
· Keep the temperature of the soldering iron around 270 °C dur-
ing repairing.
· Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, "metallized" knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The "limit" indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a pas-
sive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2 V AC range are suitable. (See Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15
µF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.