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Model Name Using Similar Mechanism
CDX-4180
CD Drive Mechanism Type
MG-363X-121
Optical Pick-up Name
KSS-521A
SERVICE MANUAL
E Model
CDX-6500
FM/AM COMPACT DISC PLAYER
MICROFILM
SPECIFICATIONS


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TABLE OF CONTENTS
1. GENERAL
Location of Controls ................................................................ 3
Getting Started ......................................................................... 4
CD Player ................................................................................ 4
Radio ....................................................................................... 5
Other Functions ....................................................................... 6
Installation ............................................................................... 7
Connections ............................................................................. 8
2. DISASSEMBLY
2-1. Cover ASSY ...................................................................... 10
2-2. Front Panel ASSY ............................................................. 10
2-3. Display Board ................................................................... 11
2-4. CD Mechanism Block ....................................................... 11
2-5. Main Board ....................................................................... 12
2-6. Heat Sink ........................................................................... 12
2-7. Chassis (T) Sub ASSY ...................................................... 13
2-8. Lever ASSY ....................................................................... 13
2-9. Servo Board ....................................................................... 14
2-10. Roller ASSY ...................................................................... 14
2-11. Chassis (OP) (O/S) ASSY ................................................. 15
2-12. Optical Pick-up Block ....................................................... 15
3. ELECTRICAL ADJUSTMENTS
Tuner Section ......................................................................... 16
CD Section ............................................................................ 18
4. DIAGRAMS
4-1. IC Pin Description ............................................................. 19
4-2. Circuit Boards Location .................................................... 21
4-3. Printed Wiring Boards ­CD Mechanism Section­ ............ 23
4-4. Schematic Diagram ­CD Mechanism Section­ ................ 25
4-5. Printed Wiring Board ­Display Section­ .......................... 27
4-6. Schematic Diagram ­Display Section­ ............................. 29
4-7. Printed Wiring Board ­Main Section­ .............................. 31
4-8. Schematic Diagram ­Main Section (1/2)­ ........................ 33
4-9. Schematic Diagram ­Main Section (2/2)­ ........................ 35
5. EXPLODED VIEWS
5-1. Chassis Section ................................................................. 40
5-2. Front Panel Section ........................................................... 41
5-3. CD Mechanism Section (1) ............................................... 42
5-4. CD Mechanism Section (2) ............................................... 43
5-5. CD Mechanism Section (3) ............................................... 44
6. ELECTRICAL PARTS LIST ......................................... 45
SERVICE NOTE
CAUTION
Use of controls or adjustments or performance of proce-
dures other than those specified herein may result in haz-
ardous radiation exposure.
Notes on Chip Component Replacement
· Never reuse a disconnected chip component.
· Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
NOTES ON HANDLINGTHE OPTICAL PICK-UP BLOCK OR
BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-up
block. Therefore, when checking the laser diode emission, observe
from more than 30 cm away from the objective lens.
NOTES ON PICK-UP FLEXIBLE BOARD
The pick-up flexible board in this set is secured to the optical pick-up
with an adhesive tape. Once the tape is removed, an adhering force
becomes weak, and it cannot be reused.
Therefore, if the optical pick-up is replaced, replace also the pick-up
flexible board with a new one.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
! OR DOTTED LINE
WITH MARK
! ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.


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3
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SECTION
1
GENERAL
This
section
e
xtracted
from
US
,
Canadian
model'
s
instr
uction
man
ual.


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