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CDP-C360Z/CE415
US Model
CDP-C360Z/CE415
Canadian Model
CDP-CE415
SERVICE MANUAL
COMPACT DISC PLAYER
MICROFILM
SPECIFICATIONS
Photo : CDP-CE415
Model Name Using Similar Mechanism
CDP-C160Z/C260Z/CE215/CE315
CD Mechanism Type
CDM27A2-5BD20
Base Unit Type
BU-5BD20
Optical Pick-up Type
KSS-213BA/F-NP
Compact Disc Player
Laser
Semiconductor laser (
= 780 nm)
Emission duration: continuous
Laser output
Max 44.6
µW*
* This output is the value measured at a
distance of 200 mm from the objective
lens surface on the Optical Pick-up
block with 7 mm aperture.
Frequency response
2 Hz to 20 kHz ± 0.5 dB
Signal-to-noise ratio
More than 102 dB
Dynamic range
More the 98 dB
Harmonic distortion
Less than 0.0045%
Output
Jack
Maximum
Load
type
output
impedance
level
LINE OUT
Phono
2V
Over 10 kilohms
jacks
(at 50 kilohms)
General
Power requirements
120V AC, 60 Hz
Power consumption
14W
Dimensions (approx.)
430
× 120 × 385 mm
(w/h/d)
(17
× 4 3/4 × 15 1/4 in.) incl. projecting parts
Mass (approx.)
5.4 kg (11 lbs 15 oz)
Supplied accessories
Audio cord (2 phono plugs­2 phono plugs) (1)
Remote commander (remote)(1)
Sony SUM-3 (NS) batteries (2)
Design and specifications are subject to change without notice.


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-- 2 --
The following caution label is located inside of the unit.
This appliance is classified
as a CLASS 1 LASER
product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
1.
GENERAL ..................................................................... 5
2.
DISASSEMBLY
2-1.
Case, Bottom Plate and Front Panel ··································· 6
2-2.
Back Panel and Disc Table ················································· 6
2-3.
Optical Pick-up Block Assembly ······································· 7
2-4.
Bracket (Gear) Assembly ··················································· 7
3.
ELECTRICAL BLOCK CHECKING ..................... 8
4.
DIAGRAMS
4-1.
Circuit Boards Location ··················································· 10
4-2.
Printed Wiring Board -- BD Section -- ·························· 11
4-3.
Schematic Diagram -- BD Section -- ····························· 13
4-4.
Printed Wiring Board -- Main Section -- ······················· 15
4-5.
Schematic Diagram -- Main Section -- ·························· 17
4-6.
Schematic Diagram -- Display Section -- ······················ 19
4-7.
Printed Wiring Board -- Display Section -- ··················· 21
4-8.
IC Block Diagrams ··························································· 23
4-9
IC Pin Functions
· IC101 Digital Signal Processor (CXD2545Q) ··············· 25
· IC302 System Control (CXP82532-011Q) ···················· 28
5.
EXPLODED VIEWS
5-1.
Front Panel and Case Section ··········································· 30
5-2.
Back Panel and Disc Table Section ·································· 31
5-3.
Chassis Section ································································· 32
5-4.
Base Unit Section (BU-5BD20) ······································· 33
6.
ELECTRICAL PARTS LIST ................................... 34
TABLE OF CONTENTS
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
! OR DOTTED LINE WITH
MARK
! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE
! SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.


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-- 3 --
MODEL IDENTIFICATION
-- BACK PANEL --
CDP-CE415
US Model
: 784-0
CDP-CE415
Canadian Model
: 784-1
CDP-C360Z
US Model
: 784-2
SAFETY CHECK-OUT
(US model only)
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, "metallized" knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microampers).
Leakage current can be measured by any one of three methods.
1.
A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2.
A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3.
Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The "limit" indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
4-987-
Earth Ground
AC
voltmeter
(0.75V)
1.5k
0.15
µF
Fig. A. Using an AC voltmeter to check AC leakage.
To Exposed Metal
Parts on Set


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-- 4 --
HOW TO OPEN THE DISC TRAY WHEN POWER
SWITCH TURNS OFF
Insert a tapering driver into the aperture of the unit bottom, and turn in
the direction of arrow (to OUT direction).
*
To close the disc tray, turn the driver in the reverse direction
(to IN direction).
Tray
NOTE FOR MAIN GEAR INSTALLATION
5 Stopper washer (5)
4 Install the MAIN GEAR
as show in the drawing.
2 Slide the SET LEVER to the
arrow B direction.
1 Set the mark of
ROTARY ENCODER.
A
3 Rotate the GEAR (U/D)
to the arrow Adirection.
B
IN
OUT


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-- 5 --
SECTION 1
GENERAL
Identifying the Parts
Front Panel
1 POWER switch
2 CONTINUE button
3 SHUFFLE button
4 PROGRAM button
5 REPEAT button
6 DISC CHECK button: CE415 model
TIME button: C360Z model
7 DISC 1-5 button
8 Display window
9 " (play) button
P (pause) button
p (stop) button
!TM EX-CHANGE button
DISC SKIP button
6 OPEN/CLOSE button
! AMS knob
X-FADE button
NO DELAY button
CLEAR button
CHECK button
) (forward) button
0 (backward) button
@TM Disc tray
PEAK SEARCH button: CE415 model
EDIT/TIME FADE button: CE415 model
@ TIME button: CE415 model
FADER button
MUSIC SCAN button
MEGA CONTROL button
1 23456 7
8
90
!TM
@TM
@º !·
@
!