Sony EMCS Co.
Published by DI Technical Support Section
Ver 1.1 2005. 04
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TABLE OF CONTENTS
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
Check the B+ voltage to see it is at the values specified.
Flexible Circuit Board Repairing
· Keep the temperature of the soldering iron around 270°C
· Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
Precautions on Use ······································································· 3
Handling the O-ring ······································································ 3
Maintenance ················································································· 3
Troubleshooting ············································································ 3
Using the Sports Pack ··································································· 3
REPAIR PARTS LIST
EXPLODED VIEWS ························································· 5
2-1-1. REAR CABINET SECTION ············································· 5
2-1-2. FRONT CABINET SECTION ··········································· 6
ACCESSORIES LIST ·································································· 7
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2. REPAIR PARTS LIST
2-1. EXPLODED VIEWS
-XX, -X mean standardized parts, so they may
have some differences from the original one.
Items marked "*" are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering these
The mechanical parts with no reference number
in the exploded views are not supplied.
2-1-1. REAR CABINET SECTION
2-580-983-01 SHAFT, HINGE
2-580-981-01 CABINET R
2-580-982-01 O RING, MAIN
2-580-952-01 COVER, MIRROR
2-580-954-01 HOOD, MIRROR
2-580-953-01 BASE, MIRROR
2-580-956-01 SHAFT, MIRROR HINGE
3-076-866-01 BIND (2X6), TAPPING SCREW
A-1105-402-A GRIP BELT ASSY
3-960-765-01 RING, GRIP BELT
3-951-813-11 SCREW (2X6) (TYPE 2), +K
3-073-881-01 CAP (RED), AIR PUNCHING
2-580-959-01 KNOB, BUCKLE SLIDER
2-589-297-01 LOCK, BUCKLE
3-076-875-01 SPRING, BUCKLE
2-593-190-01 SLIDER (LOWER), BUCKLE
2-589-298-01 SPRING, BUCKLE LOCK
2-580-958-01 SLIDER, BUCKLE
2-580-961-01 PLATE, BUCKLE RETAINER
Front cabinet section
(See page 6)
(Note1) When putting grease the main O-ring (Ref. No. 3),
always use the grease of the blue tube of the accessory.
When using the grease of the yellow tube and the grease
of the other Inc., it hurts a cabinet packing and it causes
the water leakage.
The marked "0" are parts in
relation to waterproof.
Replace these components with
Be sure to check up waterproof
La 0 marquée sont des pièces par
rapport à imperméable à l' eau.
Ne les remplacer que par une
pièce portant le numéro spécifié.
Soyez sûr de vérifier vers le haut
d' imperméable à l' eau après la