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PMC-D40L
AEP Model
UK Model
E Model
Australian Model
SERVICE MANUAL
PERSONAL COMPONENT SYSTEM
MICROFILM
* 2
A-3321-478-A TUNER BOARD, COMPLETE (EXCEPT IT,EE)
* 2
A-3321-479-A TUNER BOARD, COMPLETE (IT)
4
3-014-125-01 CABINET (REAR)
4
­­­­­­­­­­­ ­­­­­­­­­­­­­­­
* 5
A-3321-480-A AUDIO BOARD, COMPLETE
6
3-014-127-01 CASE (LOWER)
51
X-3373-799-1 LID (TERMINAL) ASSY
52
X-3376-075-2 LID ASSY, CASSETTE
53
X-3376-074-1 PANEL ASSY, FRONT
54
3-014-091-01 BUTTON (MAIN)
55
3-014-090-01 CABINET (FRONT)
56
3-014-092-01 BUTTON (UPPER)
* 63
A-3321-474-A LINE BOARD, COMPLETE
65
3-014-096-01 HOLDER (CASSETTE)
* 101
A-3321-485-A CD BOARD, COMPLETE
* 103
A-3321-484-A CONTROL BOARD, COMPLETE (EXCEPT EE)
106
3-014-123-01 CABINET (CD)
108
3-351-377-11 DAMPER
110
3-014-124-01 LID (CD)
301
X-3376-076-1 SPEAKER (FRONT) SUB ASSY
302
3-028-031-11 BOX, SPEAKER
302
­­­­­­­­­­­ ­­­­­­­­­­­­­­­
! T501
1-431-353-11 TRANSFORMER, POWER
351
X3376-076-1
SPEAKER (FRONT) SUB ASSY
352
3-028-031-11 BOX, SPEAKER
352
­­­­­­­­­­­ ­­­­­­­­­­­­­­­
356
3-028-030-11 PANEL (R), REAR
356
­­­­­­­­­­­ ­­­­­­­­­­­­­­­
PMC-D40L is the Personal Component System.
The mechanical and electrical specifications of PMC-D40L
are almost same as PMC-D307L.
So this manual contains only the points which differ from
PMC-D307L service manual (9-924-943-11).
· PARTS LIST
· Abbreviation
IT
: Italian model
CET : East European and Russian model
AUS : Australian model
SP
: Singapore model
PMC-D307L
PMC-D40L
EXPLODED VIEWS
EXPLODED VIEWS
Page
58
59
Ref. No.
Part No.
Description
Remarks
Part No.
Description
Remarks
65
60
64
*
A-3322-099-A TUNER BOARD, COMPLETE (IT)
*
A-3322-157-A TUNER BOARD, COMPLETE (IT)
3-014-125-21 CABINET (REAR) (IT)
3-014-125-31 CABINET (REAR) (IT)
*
A-3322-100-A AUDIO BOARD, COMPLETE
3-014-127-11 CASE (LOWER)
X-3377-837-1 LID (TERMINAL) ASSY
X-3377-838-1 LID ASSY, CASSETTE
X-3377-909-1 PANEL (FRONT) ASSY
3-014-091-21 BUTTON (MAIN)
3-014-090-11 CABINET (FRONT)
3-014-092-11 BUTTON (UPPER)
*
A-3322-098-A LINE BOARD, COMPLETE
3-014-096-11 HOLDER (CASSETTE)
*
A-3322-101-A CD BOARD, COMPLETE
*
A-3322-103-A CONTROL BOARD, COMPLETE
3-014-123-11 CABINET (CD)
3-922-112-31 DAMPER
3-014-124-11 LID (CD)
X-3377-839-1 SPEAKER (FRONT) SUB ASSY
3-028-031-21 BOX, SPEAKER (AEP)
3-028-031-31 BOX, SPEAKER (AEP)
!
1-433-453-11 TRANSFORMER, POWER
X-3377-839-1 SPEAKER (FRONT) SUB ASSY
3-028-031-21 BOX, SPEAKER (AEP)
3-028-031-31 BOX, SPEAKER (EXCEPT AEP)
3-028-030-01 CHASSIS (R), REAR (AEP)
3-028-030-11 CHASSIS (R), REAR (EXCEPT AEP)
The components identified by mark
! or dotted
line with mark
! are critical for safety.
Replace only with part number specified.
Ver 1.0 1999. 07
MC-Service


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-- 2 --
Sony Corporation
Personal Audio Company
99G1674-1
Printed in Japan ©1999.7
Published by General Engineering Dept.
9-927-151-11
· PARTS LIST
PMC-D307L
PMC-D40L
ELECTRICAL PARTS LIST
ELECTRICAL PARTS LIST
Page
70
73
Ref. No.
Part No.
Description
Remarks
Part No.
Description
Remarks
*
A-3321-480-A AUDIO BOARD, COMPLETE
*
A-3321-485-A CD BOARD, COMPLETE
*
A-3321-484-A CONTROL BOARD, COMPLETE (EXCEPT EE)
*
A-3321-474-A LINE BOARD, COMPLETE
*
A-3321-478-A TUNER BOARD, COMPLETE (EXCEPT IT,EE)
*
A-3321-479-A TUNER BOARD, COMPLETE (IT)
MISCELLANEOUS
**************
! T501
1-431-353-11 TRANSFORMER, POWER
ACCESSORIES & PACKING MATERIALS
*******************************
3-860-142-11 MANUAL, INSTRUCTION
(ENGLISH,GERMAN)(AEP,UK,SP,EE)
3-860-142-21 MANUAL, INSTRUCTION
(FRENCH,SPANISHI)(AEP,SP)
3-860-142-31 MANUAL, INSTRUCTION
(DUTCH,SWEDISH,PORTUGUESE)(AEP)
3-860-142-41 MANUAL, INSTRUCTION (ITALIAN)(IT)
3-860-142-81 MANUAL, INSTRUCTION
(POLISH,CZECH,HUNGALIAN)(CET)
3-860-142-91 MANUAL, INSTRUCTION (RUSSIAN)(EE)
3-864-758-11 MANUAL, INSTRUCTION
(SWEDISH,FINNISH)(CET)
*
A-3322-100-A AUDIO BOARD, COMPLETE
*
A-3322-101-A CD BOARD, COMPLETE
*
A-3322-103-A CONTROL BOARD, COMPLETE
*
A-3322-098-A LINE BOARD, COMPLETE
*
A-3322-099-A TUNER BOARD, COMPLETE (EXCEPT IT)
A-3322-157-A TUNER BOARD, COMPLETE (IT)
MISCELLANEOUS
**************
!
1-433-453-11 TRANSFORMER, POWER
ACCESSORIES & PACKING MATERIALS
*******************************
3-867-143-11 MANUAL, INSTRUCTION
(ENGLISH,GERMAN)(AEP,UK,AUS,SP)
3-867-143-21 MANUAL, INSTRUCTION
(FRENCH,SPANISHI)(AEP,SP)
3-867-143-31 MANUAL, INSTRUCTION
(DUTCH,SWEDISH,SPANISH)(AEP)
3-867-143-41 MANUAL, INSTRUCTION (ITALIAN)(IT)
3-867-143-51 MANUAL, INSTRUCTION
(POLISH,CZECH,HUNGALIAN)(CET)
3-867-143-61 MANUAL, INSTRUCTION
(SWEDISH,FINNISH)(CET)
75
77
66
69
The components identified by mark
! or dotted
line with mark
! are critical for safety.
Replace only with part number specified.


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­ 1 ­
SERVICE MANUAL
AEP Model
UK Model
Singapore Model
PMC-D307L
PERSONAL COMPONENT SYSTEM
MICROFILM
CD player section
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wave length: 780 nm
Emission duration: Continuous
Laser output: Less than 44.6
µW
(This output is the value measured at a distance of
about 200 mm from the objective lens surface on
the optical pick-up block with 7 mm aperture.)
Spindle speed
200 r/min (rpm) to 500 r/min (rpm) (CLV)
Number of channels
2
Frequency response
20 - 20,000 Hz +1/­2.5 dB
Wow and flutter
Below measurable limit
Radio section
Frequency range
FM
Except Italian,
East European model
87.6 - 107 MHz
Italian model
87.5 - 108 MHz
East European model
65 - 74 MHz
87.5 - 108 MHz
MW
531 - 1,602 kHz
LW
153 - 279 kHz
IF
FM: 10.7 MHz
MW/LW: 450 kHz
Aerials
FM: External aerial terminal
MW/LW: External aerial terminal
­ Continued on next page ­
Cassette-corder section
Recording system
4-track 2-channel stereo
Fast winding time
Approx. 130 s (sec.) with Sony cassette C-60
Frequency response
TYPE I (normal): 40 - 15,000 Hz
General
Speaker
Full range: 8 cm (3 1/4 in.) dia., 6.0 ohms,
cone type
× 2
Input
LINE IN jack (stereo minijack)
Minimum input level 250 mV
Outputs
Headphones jack (stereo minijack)
For 16 - 68 ohms impedance headphones
LINE OUT jack (stereo minijack)
Rated output level 440 mV at load impedance
47 kilohms
Optical digital output (optical output connector)
Wave length: 630 - 690 nm
Maximum power output
10 W + 10 W
Power requirements
For personal component system:
230 V AC, 50 Hz
For remote commander:
3 V DC, 2 R6 (size AA) batteries
CD
Model Name Using Similar Mechanism PMC-D305L
Section
CD Mechanism Type
KSM-213CDM
Optical Pick-up Name
KSS-213C
Tape
Model Name Using Similar Mechanism NEW
Section Tape Transport Mechanism Type
MF-D307
SPECIFICATIONS
Ver 1.0 1998. 07
MC-Service


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­ 2 ­
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
! OR DOTTED LINE
WITH MARK
! ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
Power consumption
AC 35 W
Dimensions (incl. projecting parts)
Player: approx. 130
× 211 × 200 mm (w/h/d)
(5 1/8
× 8 3/8 × 7 7/8 inches)
Left speaker: approx. 130
× 210 × 235 mm
(w/h/d) (5 1/8
× 8 3/8 × 9 3/8 inches)
Right speaker: approx. 130
× 211 × 200 mm
(w/h/d) (5 1/8
× 8 3/8 × 7 7/8 inches)
Mass
Player: approx. 1.7 kg (3 lb. 12 oz.)
Left speaker: approx. 3.2 kg (7 lb. 1 oz.)
Right speaker: approx. 1.6 kg (3 lb. 9 oz.)
Supplied accessories
Remote commander (RMT-C305AD) (1)
FM lead aerial (1)
MW/LW loop aerial (1)
Audio connecting cord (1)
Design and specifications are subject to change without
notice.
TABLE OF CONTENTS
1. SERVICING NOTES ......................................................... 3
2. GENERAL
2-1. Location of Controls ........................................................... 4
3. DISASSEMBLY
3-1. Cabinet (Rear) ..................................................................... 5
3-2. Case (Lower) Section .......................................................... 6
3-3. Tape Mechanism Deck Section ........................................... 6
3-4. Cabinet (CD) Section .......................................................... 7
3-5. CD, Control Board .............................................................. 7
3-6. Optical Pick-up Section ...................................................... 8
3-7. Rear Chassis (Speaker) Section .......................................... 8
3-8. Amplifier, Terminal, Jack Board ......................................... 9
3-9. Power Board ........................................................................ 9
4. MECHANICAL ADJUSTMENTS ............................... 10
5. ELECTRICAL ADJUSTMENTS
Tape Section .......................................................................... 10
Tuner Section ......................................................................... 12
CD Section ............................................................................ 14
6. DIAGRAMS
6-1. Block Diagram ­Tuner Section­ ....................................... 18
6-2. Block Diagram ­CD Section­ ........................................... 20
6-3. Block Diagram ­Tape Section­ ........................................ 21
6-4. IC Pin Description ............................................................. 23
6-5. Circuit Boards Location .................................................... 25
6-6. Printed Wiring Board ­Tuner Section­ ............................. 27
6-7. Schematic Diagram ­Tuner Section­ ................................ 29
6-8. Printed Wiring Boards ­CD Section­ ............................... 32
6-9. Schematic Diagram ­CD Section­ .................................... 35
6-10. Printed Wiring Boards ­Main Section­ ............................ 38
6-11. Schematic Diagram ­Main Section­ ................................. 41
6-12. Printed Wiring Boards ­Control Section­ ......................... 44
6-13. Schematic Diagram ­Control Section­ ............................. 47
6-14. Printed Wiring Boards ­Power Amplifier Section­ .......... 50
6-15. Schematic Diagram ­Power Amplifier Section­ .............. 53
7. EXPLODED VIEWS
7-1. Case Section ...................................................................... 58
7-2. Cabinet (Front) Section ..................................................... 59
7-3. Cabinet (CD) Section ........................................................ 60
7-4. Optical Pick-up Section .................................................... 61
7-5. Tape Mechanism Deck Section-1 ...................................... 62
7-6. Tape Mechanism Deck Section-2 ...................................... 63
7-7. Speaker (L) Section ........................................................... 64
7-8. Speaker (R) Section ........................................................... 65
8. ELECTRICAL PARTS LIST ......................................... 66


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­ 3 ­
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
CHUCK PLATE JIG ON REPAIRING
On repairing CD section, playing a disc without the lid (CD), use
Chuck Plate Jig.
· Code number of Chuck Plate Jig: X-4918-255-1
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission, ob-
serve from more than 30 cm away from the objective lens.
This Compact Disc player is classified as a
CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT table is
location on the rear exterior.
SECTION 1
SERVICING NOTES
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
1. Turn POWER switch on with to disc inserted and press
FUNCTION button to CD position.
2. Open the lid (CD).
3. Turn on S801 as following figure.
4. Press the
( (CD) button.
5. Confirm the laser diode emission while observing the objecting
lens. When there is no emission, Auto Power Control circuit or
Optical Pick-up is broken.
Objective lens moves up and down three times for focus search.
HOW TO CHANGE THE FM CERAMIC FILTERS
This model is used three ceramic filters of CF1, 2 and CF3.
Therefore, the ceramic filters must change three pieces together since
it's supply three pieces in one package as a spare parts.
S801
MC-Service