PCG-F600/F600/T(I)
9-872-081-41
2000H1605-1
Sony Corporation
Information Technology Company
9-872-081-41
PCG-F660
/F660/T (I)
This manual and the constituent data may not be
replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.
English
2000H1605-1
Printed in U.S.A.
© 2000 Sony Corporation
VAIO Customer Link (JAPAN)
Conf
idential
PCG-F660/F660/ T
International Model
SERVICE MANUAL
NOTEBOOK COMPUTER
9-872-081-41
S400
Illust: PCG-F660
-- 2 --
PCG-F660
/F660/T (I)
Information in this document is subject to change without notice.
Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside
logo are registered trademarks of Intel Corporation. Pentium MMX
is a trademark of Intel Corporation. Microsoft, MS-DOS, Windows,
the Windows 95 and Windows 98 logo are trademarks of Microsoft
Corporation.
All other trademarks are trademarks or registered trademarks of
their respective owners. Other trademarks and trade names may be
used in this document to refer to the entities claiming the marks and
names or their products. Sony Corporation disclaims any proprietary
interest in trademarks and trade names other than its own.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as well
as all precautions listed in the operating manual and other associated
documents.
2. Use designated parts only
The set's components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be certain to use only the designated components.
3. Always follow the original design when mounting
parts and routing wires
The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.
6. When handling flexible print boards...
· The temperature of the soldering-iron tip should be about 270°C.
· Do not apply the tip more than three times to the same pattern.
· Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.
Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on the battery pack or equipment and in both
the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer's instructions.
CAUTION: The battery pack used in this device may present a fire
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
· Overcharging, short circuiting, reverse charging, multilation or
incineration of the cells must be avoided to prevent one or more of
the following occurrences; release of toxic materials, release of
hydrogen and/or oxygen gas, rise in surface temperature.
· If a cell has leaked or vented, it should be replaced immediately.
Use protection when handling the battery.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Confidential
TABLE OF CONTENTS
Section
Title
Page
PCG-F660
/F660/T (I)
Confidential
,,
3 ,,
CHAPTER 1. REMOVAL
1-1.
Flowchart ......................................................................... 1-1
1-2. Main Electrical Parts Location Diagram ......................... 1-1
1-3. Removal ........................................................................... 1-2
1. Hinge Cover ..................................................................... 1-2
2. Keyboard Unit, Palm Rest Assy, Hood Keyboard Assy ... 1-2
3. Display Assy, CD-ROM Drive ......................................... 1-3
4. HDD Assy, DC Fan .......................................................... 1-3
5. SWX-41 Board, Latch Detector Unit, PWS-8 Board,
Nickel Hydrogen Battery ................................................. 1-4
6. PC Card Connector, IFX-100 Board, CNX-81 Board,
P3 Assy (CPU Module), MBX-30 Board ........................ 1-4
7. Speaker Unit, SWX-39 Board ......................................... 1-5
8. SO-DIMM ........................................................................ 1-5
9. Attaching the Thermal Sheet ........................................... 1-6
10. Bezel Housing Assy, LCD Unit (15 inch) ........................ 1-7
11. Inverter Assy, LCD Harness, LCD FPC .......................... 1-8
1-4. Using Common Flexible Boards and
Dedicated Flexible Boards Differently As Specified ....... 1-9
(to 1-12)
CHAPTER 2. SELF DIAGNOSTICS
2-1. Required Tools and Peripheral Devices ........................... 2-1
2-2. Tools and Peripheral Device Connection ......................... 2-3
2-3. Starting up the Service Diagnostics ................................. 2-4
2-4. Outline of Service Diagnostics Functions ....................... 2-4
(to 2-6)
CHAPTER 3. BLOCK DIAGRAM ............................... 3-1
(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM ........ 4-1
(to 4-2)
CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST ............................................ 5-1
5-1. Main Section .................................................................... 5-2
5-2. LCD Section Made by HI .......................................... 5-5
(to 5-6)
Specifications.............................................................................1-1
CHAPTER 6.APPENDIX ..................................................6-1
Overview...................................................................................2-1
Service Information..................................................................3-1
(to 1-3)
(to 2-5)
(to 3-3)
1-1
Confidential
PCG-F660
/F660/T (I)
CHAPTER 1.
REMOVAL
1-1. Flowchart
· P XX refers to pages that appear in this manual.
· Remember that hard disk drives are easily damaged by vibration. Always handle with care.
1-2. Main Electrical Parts Location Diagram
POWER
OFF
HOOD
KEYBOARD
ASSY
SO-DIMM
BATTERY
PACK
HINGE
COVER
KEYBOARD
UNIT
P 1-2
P 1-2
P 1-5
P 1-5
P 1-5
P 1-2
P 1-2
P 1-3
P 1-4
1
through 4
P 1-4
P 1-4
5
through 6
8
through 9
P 1-4
PALM REST
ASSY
CD-ROM
DRIVE
P 1-3
DC
FAN
P3 ASSY
(CPU
MODULE)
PC CARD
CONNECTOR
I/O
BRACKET
MBX-30
BOARD
P 1-7
P 1-7
P 1-8
P 1-8
P 1-8
FDD
SPEAKER
UNIT
SWX-39
BOARD
P 1-3
DISPLAY
ASSY
P 1-4
CNX-81
BOARD
P 1-4
LCD
FPC
INVERTER
ASSY
DISPLAY
HOUSING
ASSY
BEZEL
HOUSING
ASSY
LCD
UNIT
PWS-8
BOARD
P 1-4
LATCH
DETECTOR
P 1-4
SWX-41
BOARD
5
through 6
5
through 7,
qd
IFX-100
BOARD
P 1-4
NICKEL
HYDROGEN
BATTERY
P 1-4
P 1-3
HDD
P 1-8
LCD
HARNESS
(F660/T Model only)
LCD Unit
Inverter Assy
Speaker Unit
SWX-41 Board
CNX-82 Board
MBX-30 Board
P3 ASSY
(CPU Module)
Speaker Unit
DC Fan
HDD
SWX-39 Board
CNX-81 Board
CD-ROM Drive
RO-33 Board
(or RO-36 Board)
PWS-8 Board
FD Drive
Touch Pad
IFX-100 Board
(F660/T Model only)
1-2
Confidential
PCG-F660
/F660/T (I)
1-3.Removal
1. Hinge Cover
2. Keyboard Unit, Palm Rest Assy, Hood Keyboard Assy
2
Hinge Cover
1
Door I/O
3
4
2
Hinge Cover
6
+B (M2X18)
Hood Keyboard Assy
Keyboard Unit
Palm Rest Assy
4
6
M2X4
Special Head
5
Screw (M2),
0 Number P3 Kind (X4)
7
Pull it to the front slightly
and raise to remove it.
2
Pull up sliding it
to the right.
PWS-8 Board
CN6005
MBX-30 Board
CN904
MBX-30 Board
CN902
1
M2X4 Special Head
3
M2X4 Special Head