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SERVICE MANUAL
PORTABLE MD RECORDER
US Model
SPECIFICATIONS
MZ-M10
Ver. 1.0 2005.07
Model Name Using Similar Mechanism
MZ-RH910
MD Mechanism Type
MT-MZNH900-181J
Optical Pick-up Name
ABX-UJ
9-879-785-01
2005G05-1
© 2005.07
Sony Corporation
Personal Communications Business Division
Published by Sony Engineering Corporation
­ Continued on next page ­
US and foreign patents licensed from Dolby Laboratories.
· SonicStage and the SonicStage logo are trademarks or registered
trademarks of Sony Corporation.
· MD Simple Burner, OpenMG, "Magic Gate", "MagicGate Memory
Stick", "Memory Stick", Hi-MD, Net MD, ATRAC, ATRAC3,
ATRAC3plus and their logos are trademarks of Sony Corporation.
· Microsoft, Windows, Windows NT and Windows Media are trademarks
or registered trademarks of Microsoft Corporation in the United States
and /or other countries.
· IBM and PC/AT are registered trademarks of International Business
Machines Corporation.
· Macintosh is a trademark of Apple Computer, Inc. in the United States
and/ or other countries.
· Pentium is a trademark or a registered trademark of Intel Corporation.
· MPEG Layer-3 audio coding technology and patents licensed from
Fraunhofer IIS and Thomson.
· All other trademarks and registered trademarks are trademarks or
registered trademarks of their respective holders.
· TM and ® marks are omitted in this manual.
· CD and music-related data from Gracenote, Inc., copyright © 2000-
2004 Gracenote. Gracenote CDDB ® Client Software, copyright 2000-
2004 Gracenote. This product and service may practice one or more of
the following U.S. Patents: #5,987,525; #6,061,680; #6,154,773,
#6,161,132, #6,230,192, #6,230,207, #6,240,459, #6,330,593, and other
patents issued or pending. Services supplied and/or device manufactured
under license for following Open Globe, Inc. United States Patent
6,304,523.
Gracenote is a registered trademarks of Gracenote. The Gracenote logo
and logotype, and the "Powered by Gracenote" logo are trademarks of
Gracenote.
Program © 2001, 2002, 2003, 2004, 2005 Sony Corporation
Documentation © 2005 Sony Corporation
Audio playing system
MiniDisc digital audio system
Systems
MiniDisc system, Hi-MD system
Laser diode properties
Emission duration: continuous
Laser output: less than 44.6
µW
(This output is the value measured at a distance
of 200 mm from the lens surface on the optical
pick-up block with 7 mm aperture.)


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2
MZ-M10
Recording and playback time
Revolutions
Approx. 350 rpm to 3,000 rpm (CLV)
Error correction
Hi-MD:
LDC (Long Distance Code)/BIS (Burst
Indicator Subcode)
MD:
ACIRC (Advanced Cross Interleave Reed
Solomon Code)
Sampling frequency
44.1 kHz
Sampling rate converter
Optical (digital) input: 32 kHz/44.1 kHz/
48 kHz
Audio formats supported by this
recorder
Recording:
LinearPCM (44.1 kHz/16 bit)
ATRAC3plus (Adaptive TRansform
Acoustic Coding 3 plus) (Hi-SP/Hi-LP)
Playback:
LinearPCM
ATRAC3plus
ATRAC3
ATRAC
MP3 (MPEG-1 Audio Layer-3/Sampling
frequency 44.1 kHz/Bit rate 32 - 320 kbps
(constant/variable bit rate))
Modulation system
Hi-MD:
1-7RLL (Run Length Limited)/PRML
(Partial Response Maximum Likelihood)
MD:
EFM (Eight to Fourteen Modulation)
Frequency response
20 to 20,000 Hz
± 3 dB
List of the recording time for each disc
When using a disc in Hi-MD mode
When recording on the
recorder
Recording time1)
1) Approximate time
Recording
mode on the
recorder
Codec/
Bit rate
1GB Hi-MD
disc
80-minute
standard
disc
74-minute
standard
disc
60-minute
standard
disc
PCM
LinearPCM/
1.4Mbps
1 hour and 34
minutes
28 minutes
26 minutes
21 minutes
Hi-SP
ATRAC3plus/
256kbps
7 hours and 55
minutes
2 hours and 20
minutes
2 hours and
10 minutes
1 hour and 40
minutes
Hi-LP
ATRAC3plus/
64kbps
34 hours
10 hours and
10 minutes
9 hours and
20 minutes
7 hours and
40 minutes
When transferring from the
Windows computer
Recording time1)2)
2) When transferring 4-minute tracks
Codec/Bit rate
1GB Hi-MD
disc
80-minute
standard
disc
74-minute
standard
disc
60-minute
standard
disc
LinearPCM/1.4Mbps
1 hour and 34
minutes
28 minutes
26 minutes
21 minutes
ATRAC3plus/256kbps
7 hours and 55
minutes
2 hours and 20
minutes
2 hours and
10 minutes
1 hour and 40
minutes
ATRAC3plus/64kbps
34 hours
10 hours and
10 minutes
9 hours and
20 minutes
7 hours and
40 minutes
ATRAC3plus/ 48 kbps
45 hours
13 hours and
30 minutes
12 hours and
30 minutes
10 hours
ATRAC3/132kbps
16 hours and
30 minutes
4 hours and 50
minutes
4 hours and
30 minutes
3 hours and
40 minutes
ATRAC3/105kbps
20 hours and
40 minutes
6 hours and 10
minutes
5 hours and
40 minutes
4 hours and
40 minutes
ATRAC3/66kbps
32 hours and
40 minutes
9 hours and 50
minutes
9 hours
7 hours and
20 minutes
MP3/128kbps
17 hours
5 hours
4 hours and
30 minutes
3 hours and
30 minutes
When using a disc in MD mode
You cannot record in MD mode on this recorder.
When transferring from the
Windows computer
Recording time1)2)
1) Approximate time
2) When transferring 4-minute tracks
Codec/Bit rate
80-minute
standard disc
74-minute
standard disc
60-minute
standard disc
ATRAC(stereo)/292kbps
80 minutes
74 minutes
60 minutes
ATRAC3/132, 105kbps
2 hours and 40
minutes
2 hours and 28
minutes
2 hours
ATRAC3/66kbps
5 hours and 20
minutes
4 hours and 56
minutes
4 hours
Inputs1)
MIC: stereo mini-jack
(minimum input level 0.13 mV)
Line in:
stereo mini-jack for analog input
(minimum input level 49 mV)
optical (digital) mini-jack for optical
(digital) input
1)The LINE IN (OPT) jack is used to connect
either a digital (optical) cable or a line
(analog) cable.
Outputs
i: stereo mini-jack (dedicated remote control
jack)
Maximum output (DC)
Headphones:
2.8 mW + 2.8 mW (16
) (European
models)
5 mW + 5 mW (16
) (Other models)
Power requirements
Sony AC Power Adaptor connected at the DC
IN 3V jack: 120 V AC, 60 Hz
The recorder:
Nickel metal hydride rechargeable battery
NH-10WM 1.2V 900 mAh (MIN) Ni-MH
LR6 (size AA) alkaline battery
AC power adaptor DC 3V
Operating temperature
+5
°C (+41°F) to +35°C (+95°F)
Battery operation time2)
2)Measured in accordance with JEITA.
Dimensions
Approx. 80.2
× 20.7 × 84.3 mm (w/h/d)
(31/4
× 27/32 × 33/8 in.) (excluding projecting
parts and controls)
Mass
Approx. 112 g (4.0 oz) (the recorder only)
Approx. 138 g (4.9 oz) (including the
rechargeable battery)
When playing continuously in Hi-MD mode
(Unit: approx.hours)(JEITA)
When playing continuously in MD mode
(Unit: approx.hours)(JEITA)
Battery life
When recording continuously in Hi-MD mode
(Unit: approx.hours)(JEITA1))
Disc type
Batteries
LinearPCM
Hi-SP
Hi-LP
1GB Hi-MD disc
NH-10WM2)
45.5
6.5
LR63)
23
3.5
NH-10WM + LR6
6.5
9
11
60/74/80-minute
standard disc
NH-10WM
3.5
5.5
6.5
LR6
4
6.5
7.5
NH-10WM + LR6
8
13
15
1) Measured in accordance with the JEITA (Japan Electronics and Information Technology Industries
Association) standard.
2) When using a 100% fully charged nickel metal hydride rechargeable battery
3) When using a Sony LR6 (size AA) alkaline dry battery (produced in Japan)
Disc type
Batteries
LinearPCM
Hi-SP
Hi-LP
MP31)
1) Tracks transferred at 128 kbps
1GB Hi-MD disc
NH-10WM
6.5
9.5
11
10
LR6
10.5
15.5
18
16.5
NH-10WM + LR6
20
30
34.5
31.5
60/74/80-minute
standard disc
NH-10WM
5.5
9
11
10
LR6
8.5
15
18
16.5
NH-10WM + LR6
16.5
28.5
34.5
31.5
Disc type
Batteries
SP
LP2
LP4
60/74/80-minute
standard disc
NH-10WM
10
11
12
LR6
17.520
21
NH-10WM + LR6
33
37
39.5
Supplied accessories
AC power adaptor
Earphones
Stereo microphone
USB cable
NH-10WM Nickel metal hybride rechargeable battery
Battery carrying case
Dry battery case
Clamp filters (small-size)
CD-ROM (SonicStage/MD Simple Burner/Hi-MD WAV Importer for Mac)*
Carrying poach
* Do not play a CD-ROM on an audio CD player.
Design and specifications are subject to change
without notice.


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3
MZ-M10
Notes on chip component replacement
· Never reuse a disconnected chip component.
· Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
· Keep the temperature of the soldering iron around 270 °C
during repairing.
· Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
On power sources
· For use in your house: Use the AC power
adaptor supplied with this recorder. Do not
use any other AC power adaptor since it may
cause the recorder to malfunction.
Polarity of the plug
TABLE OF CONTENTS
1.
SERVICING NOTES ............................................... 4
2.
GENERAL ................................................................... 5
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
6
3-2.
Case (Lower) Block .........................................................
6
3-3.
MAIN Board ....................................................................
7
3-4.
Panel (Upper) Section .....................................................
7
3-5.
Mechanism Deck (MT-MZNH900-181J) ........................
8
3-6.
Battery Case Block ..........................................................
8
3-7.
Gear (BSA), Gear (SB) ...................................................
9
3-8.
OP Service Assy ..............................................................
9
3-9.
DC Motor SSM18D/C-NP (Spindle) (M701),
DC Motor (Sled) (M702),
DC Motor Unit (Over Write Head Up/Down) (M703) ... 10
3-10. Holder Assy ..................................................................... 10
3-11. Position of Ferrite Core ................................................... 11
4.
TEST MODE .............................................................. 12
5.
ELECTRICAL ADJUSTMENTS .......................... 16
6.
DIAGRAMS
6-1.
Block Diagram ­ MD SERVO Section ­ ........................ 21
6-2.
Block Diagram ­ AUDIO Section ­ ................................ 22
6-3.
Block Diagram ­ POWER SUPPLY Section ­ ............... 23
6-4.
Schematic Diagram ­ MAIN Board (1/9) ­ .................... 25
6-5.
Schematic Diagram ­ MAIN Board (2/9) ­ .................... 26
6-6.
Schematic Diagram ­ MAIN Board (3/9) ­ .................... 27
6-7.
Schematic Diagram ­ MAIN Board (4/9) ­ .................... 28
6-8.
Schematic Diagram ­ MAIN Board (5/9) ­ .................... 29
6-9.
Schematic Diagram ­ MAIN Board (6/9) ­ .................... 30
6-10. Schematic Diagram ­ MAIN Board (7/9) ­ .................... 31
6-11. Schematic Diagram ­ MAIN Board (8/9) ­ .................... 32
6-12. Schematic Diagram ­ MAIN Board (9/9) ­ .................... 33
6-13. Printed Wiring Board
­ MAIN Board (Component Side) ­ ............................... 34
6-14. Printed Wiring Board
­ MAIN Board (Conductor Side) ­ ................................. 35
6-15. Printed Wiring Board ­ AMP Board ­ ............................ 36
6-16. Schematic Diagram ­ AMP Board ­ ............................... 36
7.
EXPLODED VIEWS
7-1.
Case (Lower) Section ...................................................... 50
7-2.
Panel (Upper) Section ..................................................... 51
7-3.
Chassis Section ................................................................ 52
7-4.
Mechanism Deck Section (MT-MZNH900-181J) ........... 53
7-5.
Microphone Section (ECM-DS70P) ............................... 54
8.
ELECTRICAL PARTS LIST ................................ 55


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4
MZ-M10
SECTION 1
SERVICING NOTES
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
OPERATION CHECK WHEN THE MAIN BOARD IS
REMOVED
In making an operation check with the MAIN board removed from
the set, short the SL894 of the MAIN board with the solder before
starting the operation check.
Note: Be sure to remove the solder used for shortcircuit after the repaire
completed.
­ MAIN BOARD (Conductor Side) ­
SL894
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
· Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
· Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
· Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Providing the required system environment
The following system environment is required in order to use the SonicStage Ver. 3.1/MD
Simple Burner Ver. 2.0 software for the MD Walkman.
This software is not supported by the following environments:
· OSs other than those indicated above
· Personally constructed PCs or operating systems
· An environment that is an upgrade of the original manufacturer-installed operating system
· Multi-boot environment
· Multi-monitor environment
· Macintosh
· We do not ensure trouble-free operation on all computers that satisfy the system requirements.
· The NTFS format of Windows XP/Windows 2000 Professional can be used only with the standard
(factory) settings.
· We do not ensure trouble-free operation on computers which have changed to the system suspend,
sleep, or hibernation mode.
System requirements
Computer
IBM PC/AT or Compatible
·CPU: Pentium III 450 MHz or higher
·Hard disk drive space: 200 MB or more (1.5 GB or more is
recommended) (The amount of free space will vary according to
Windows version and the number of music files stored on the hard
disk.)
·RAM: 128 MB or more
Others
·CD drive (capable of digital playback by WDM) (A CD-R/RW drive
is necessary for CD writing)
·Sound Board
·USB port
Operating
System
Factory installed:
Windows XP Media Center Edition 2005/Windows XP Media Center
Edition 2004/Windows XP Media Center Edition/Windows XP
Professional/Windows XP Home Edition/Windows 2000 Professional
(Service Pack 3 or later)/Windows Millennium Edition/Windows 98
Second Edition
Display
High Color (16bit) or higher, 800
× 600 dots or better (1,024 × 768 dots
or better is recommended)
Others
· Internet access: for Web registration, EMD services and CDDB
·Windows Media Player (version 7.0 or higher) installed for playing
WMA file
s
Notes
NOTES ON REPLACEMENT OF CSP (CHIP SIZE
PACKAGE) IC
Replacement of MM1690NCBE (IC401), SN761059AZQLR
(IC501), SC901585VAR2 (IC601) and CXD2681-225GG (IC801)
used in this set requires a special tool.


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5
MZ-M10
SECTION 2
GENERAL
This section is extracted from
instruction manual.
Looking at controls
The recorder
A MIC (PLUG IN POWER) jack1)
B LINE IN (OPT) jack
C HOLD switch
Slide the switch in the direction of the
arrow to disable the buttons on the
recorder. To prevent the buttons from
being accidentally operated when you
carry the recorder, use this function.
D Display window
E OPEN switch
F Jog dial (N (play)/ENT)
G . (AMS, fast rewind), > (AMS,
fast forward) button
H Battery compartment
I X (pause) button
J VOL (volume) +1), ­ button
K i (earphones) jack
L REC(+N)/T MARK button
M ·SEARCH/ MENU button2)
N x (stop) · CANCEL/CHG button
O DC IN 3V jack
P
USB cable connecting jack
Q The cover of the
USB cable
connecting jack
R Terminals for attaching dry battery
case
1) There are tactile dots beside the VOL + button
and the MIC (PLUG IN POWER) jack.
2) · indicates a function that requires a slight
press of the button.
indicates a function
that requires pressing the button for 2 seconds
or more.
The display window of the recorder
A Operating condition indication display
area
Displays the indications of each
operating condition.
x: stop
N: play
X: pause
m: fast rewind
M: fast forward
., >: AMS
B Selected operating condition display
area
Displays the recording mode, play
mode, or selected menu item, etc.
C SYNC (synchro-recording) indication
D REC indication
Lights up during recording or file
transfer from the Windows computer.
When flashing, the recorder is in
record standby mode.
E Hi-MD/MD indication
"Hi-MD" lights up when the disc used
in Hi-MD mode is inserted in the
recorder and "MD" lights up when the
disc used in MD mode is inserted in
the recorder.
F Battery indication
Shows the approximate remaining
battery power. If the batteries are
weak, the indication becomes empty
and starts flashing.
G Track number display area
H Text information display area
Displays titles, menu items, error
messages, etc. Titles are preceded by
the following icons.
: track name
: artist name*
: album name*
: group name
: disc name
* Appears only for discs used in Hi-MD mode.
I Time display area
Displays the elapsed time, remaining
time of the track or disc, etc.