background image
1
MHC-DP700
SERVICE MANUAL
MINI Hi-Fi COMPONENT SYSTEM
US Model
Canadian Model
AEP Model
E Model
Ver.1.0 2001.03
Sony Corporation
Audio Entertainment Group
General Engineering Dept.
9-873-879-11
2001C0900-1
© 2001. 3
· MHC-DP700 is composed of following models.
As for the service manual, it is issued for each component
model, then, please refer to them.
· Abbreviation
CND : Canadian model
E51
: Chili and Peru model
MX
: Mexican model
1-476-447-11 COMMANDER,STANDARD (RM-SR250)
1-501-374-11 ANTENNA,LOOP
1-501-594-11 CONNECTOR (F TYPE ADAPTOR) (AEP)
1-501-659-71 ANTENNA (FM) (EXCEPT AEP)
1-558-848-11 CORD, SPEAKER (1.5M)
4-210-254-01 CUSHION (FOOT)
4-231-990-13 MANUAL, INSTRUCTION (ENGLISH) (US,CND)
4-231-990-22 MANUAL, INSTRUCTION (FRENCH) (CND)
4-231-990-32 MANUAL, INSTRUCTION (SPANISH) (E51,MX)
4-231-990-42 MANUAL, INSTRUCTION (FRENCH,SPANISH,ENGLISH) (AEP)
4-231-990-52 MANUAL, INSTRUCTION (GERMAN,SWEDISH) (AEP)
4-231-990-62 MANUAL, INSTRUCTION (DUTCH,ITALIAN,POLISH) (AEP)
4-981-643-31 COVER, BATTERY (FOR RM-SR250)
Part No.
Description
Remarks
MHC-DP700
MHC-DP700
MHC-DP700
(US, CND MODEL) (AEP MODEL) (MX, E51 MODEL)
COMPACT DISC DECK
HCD-DP700
RECEIVER SYSTEM
SPEAKER SYSTEM
SS-DP1000DW
SS-DP700
SS-DP900D
COMPONENT MODEL NAME


background image
HCD-DP700
US Model
Canadian Model
AEP Model
E Model
SERVICE MANUAL
COMPACT DISC DECK RECEIVER
-- Continued on next page --
SPECIFICATIONS
· HCD-DP700 is the tuner, deck, CD
and amplifier section in MHC-
DP700.
Model Name Using Similar Mechanism
NEW
CD
CD Mechanism Type
CDM58E-30BD60
Section
Base Unit Name
BU-30BD60
Optical Pick-up Name
A-MAX.3
Tape deck
Model Name Using Similar Mechanism
NEW
Section
Tape Transport Mechanism Type
TCM-230MWR41
AUDIO POWER SPECIFICATIONS:
(HCD-DP700 US model only)
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION:
with 8 ohm loads both channels driven, from 120-10 kHz; rates 100
watts per channel minimum RMS power, with no more than 10%
total harmonic distortion from 250 milliwatts to rated output.
Total harmonic distortion less than 0.07%
(8 ohms at 1 kHz, 50 W)
Amplifier section
US, Canadian model:
Continuous RMS power output (reference)
100 + 100 watts
(8 ohms at 1 kHz, 10% THD)
Total harmonic distortion less than 0.07%
(8 ohms at 1 kHz, 70 W)
European model:
DIN power output (rated) 60 + 60 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
80 + 80 watts
(8 ohms at 1 kHz, 10% THD)
Music power output (reference)
150 + 150 watts
(8 ohms at 1 kHz, 10% THD)
Other models:
The following measured at AC 120, 220, 240 V 50/60 Hz
DIN power output (rated) 130 + 130 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
180 + 180 watts
(6 ohms at 1 kHz, 10% THD)
Inputs
GAME IN:
voltage 450mV,
(phono jacks)
impedance 47 kilohms
MD/VIDEO IN:
voltage 450/250 mV,
(phono jacks)
impedance 47 kilohms
OPTICAL IN:
(Square optical connector jacks, front panel (North American and
European models only), or front and rear panels (except for North
American and European models))
MIC:
sensitivity 1 mV,
(Except for North
impedance 10 kilohms
American and
European models)
(mini jack)
Ver 1.0 2001.04
9-873-889-11
2001D0900-1
© 2001. 4
Sony Corporation
Home Audio Company
Shinagawa Tec Service Manual Production Group


background image
2
SAFETY CHECK-OUT
(US model only)
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, "metallized" knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers).
Leakage current can be measured by any one of three methods.
1.
A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2.
A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3.
Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The "limit" indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
Earth Ground
AC
voltmeter
(0.75V)
1.5k
0.15
µF
Fig. A. Using an AC voltmeter to check AC leakage.
To Exposed Metal
Parts on Set
Outputs
MD/VIDEO OUT:
voltage 250 mV,
(phono jacks)
impedance 1 kilohms
PHONES:
accepts headphones of
(stereo mini jack)
8 ohms or more
SPEAKER
(Central and South
American models):
accepts impedance of 6 to 16 ohms
(Other models):
accepts impedance of 8 to 16 ohms
SUB WOOFER:
voltage 1 V,
impedance 1 kilohms
CD player section
System
Compact disc and digital audio system
Laser
Semiconductor laser (
=780 nm)
Frequency response
2 Hz ­ 20 kHz (±0.5 dB)
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 90 dB
DIGITAL OUT OPTICAL
(Square optical connector jack, rear panel)
Tape player section
Recording system
4-track 2-channel stereo
Frequency response
40 ­ 13,000 Hz (±3 dB), using Sony TYPE I
(DOLBY NR OFF)
cassette
40 ­ 14,000 Hz (±3 dB), using Sony TYPE II
cassette
Wow and flutter
±0.15% W.Peak (IEC)
0.1% W.RMS (NAB)
±0.2% W.Peak (DIN)
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5 ­ 108.0 MHz
Antenna
FM lead antenna
Antenna terminals
75 ohm unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
North American model:
530 ­ 1,710 kHz
(with the interval set at 10 kHz)
531 ­ 1,710 kHz
(with the interval set at 9 kHz)
European and Middle Eastern models:
531 ­ 1,602 kHz
(with the interval set at 9 kHz)
Other models:
531 ­ 1,602 kHz
(with the interval set at 9 kHz)
530 ­ 1,710 kHz
(with the interval set at 10 kHz)
Antenna
AM loop antenna
Antenna terminals
External antenna terminal
Intermediate frequency
450 kHz
General
Power requirements
North American model:
120 V AC, 60 Hz
European model:
230 V AC, 50/60 Hz
Mexican model:
120 V AC, 60 Hz
Other models:
120 V, 220 V or 230 - 240 V AC, 50/60 Hz
Adjustable with voltage selector
Power consumption
US model:
170 watts
Canadian model:
170 watts
European model:
180 watts
0.5 watts (during Power Saving Mode)
Other models:
150 watts
Dimensions (w/h/d)
Approx. 280 x 360 x 365 mm
Mass
North American and European models:
Approx. 10.5 kg
Other models:
Approx. 12.0 kg
Design and specifications are subject to change without notice.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.


background image
3
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
· Never reuse a disconnected chip component.
· Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
· Keep the temperature of soldering iron around 270°C
during repairing.
· Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering
or unsoldering.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
TABLE OF CONTENTS
MODEL IDENTIFICATION
-- BACK PANEL --
MODEL
US model
CND model
AEP model
MX model
E51 model
PARTS No.
4-231-829-0s
4-231-829-1s
4-231-829-2s
4-231-829-5s
4-231-829-6s
· Abbreviation
CND : Canadian model
MX
: Mexican model
E51
: Chiri and Peru model
PARTS No.
1. GENERAL ·········································································· 4
2. DISASSEMBY ·································································· 6
3. TEST MODE ···································································· 13
4. MECHANICAL ADJUSTMENTS ····························· 17
5. ELECTRICAL ADJUSTMENTS ······························· 17
6. DIAGRAMS
6-1. Circuit Board Location ················································· 23
6-2. Block Diagrams ···························································· 24
6-3. Printed Wiring Board
BD Section ···························· 26
6-4. Schematic Diagram
BD Section ······························· 27
6-5. Printed Wiring Board
Main Section ························· 28
6-6. Schematic Diagram
Main Section (1/3) ··················· 29
6-7. Schematic Diagram
Main Section (2/3) ··················· 30
6-8. Schematic Diagram
Main Section (3/3) ··················· 31
6-9. Printed Wiring Board
DSP Section ·························· 32
6-10. Schematic Diagram
DSP Section (1/2) ··················· 33
6-11. Schematic Diagram
DSP Section (2/2) ··················· 34
6-12. Printed Wiring Board
OPT Section ························ 35
6-13. Schematic Diagram
OPT Section ··························· 35
6-14. Printed Wiring Board
Front Amp Section (AEP/US/
CND model) ································································· 36
6-15. Schematic Diagram
Front Amp Section (AEP/US/
CND model) ································································· 37
6-16. Printed Wiring Board
Front Amp Section (E51/MX
model) ··········································································· 38
6-17. Schematic Diagram
Front Amp Section (E51/MX
model) ··········································································· 39
6-18. Schematic Diagram
Surround Amp Section ··········· 40
6-19. Printed Wiring Board
Surround Amp Section ········ 40
6-20. Printed Wiring Board
Panel Section ······················· 41
6-21. Schematic Diagram
Panel Section (1/2) ················· 42
6-22. Schematic Diagram
Panel Section (2/2) ················· 43
6-23. Printed Wiring Board
Leaf SW Section ·················· 44
6-24. Schematic Diagram
Leaf SW Section ···················· 45
6-25. Printed Wiring Board
Driver Section ······················ 46
6-26. Schematic Diagram
Driver Section ························ 47
6-27. Printed Wiring Board
Trans Section ······················· 48
6-28. Schematic Diagram
Trans Section ·························· 49
6-29. IC Pin Function Description ······································· 50
6-30. IC Block Diagrams ····················································· 56
7. EXPLODED VIEWS
7-1. Main Section ································································· 60
7-2. Front Panel Section ······················································· 61
7-3. Chassis Section ····························································· 62
7-4. Tape Mechanism Deck Section-1 (TCM-230MWR41) 63
7-5. Tape Mechanism Deck Section-2 (TCM-230AWR41) 64
7-6. CD Mechanism Deck Section (CDM58E-30BD60) ···· 65
7-7. Base Unit Section (BU-30BD60) ································· 66
8. ELECTRICAL PARTS LIST ······································· 67


background image
4
HCD-DP700
SECTION 1
GENERAL
6
9
q;
qa
qf
qg
qh
qj
qk
ql
wa
1
2
3 45
7
8
qs
qd
w;
wd
ws
wf
wg
wh
wj
ef
eg
ek
wk wl e; ea es ed
eh
ej
el
r;
ra
rg
rf
rd
rs
rj
rh
Location of Parts and Controls
1
@/1 (POWER) button
2
DISC 1-3 button
3
DISC SKIP EX-CHANGE button
4
Z OPEN/CLOSE (disc tray) button
5
DISC tray
6
bB (play) button
7
X (pause) button
8
x (stop) button
9
> (go forward) button
q;
. (go back) button
qa
M/+ (fast forward) button
qs
m/­ (rewind) button
qd
VOLUME control knob
qf
IR receptor
qg
PHONES jack
qh
REC PAUSE/START button
qj
CD SYNC HI-DUB button
qk
DECK B Z
ql
DECK A Z
w;
DIGITAL IN (OPTICAL)
wa
GAME button
ws
DIGITAL button
wd
MD (VIDEO) button
wf
TAPE A/B button
wg
TUNER/BAND button
wh
CD button
wj
DISPLAY
wk
SPECTRUM button (US and AEP model only) or
KARAOKE PON button (except for US, AEP model)
wl
CLOCK/TIMER SET button
e;
TIMER SELECT button
ea
EDIT/DIRECTION/PTY (European model only) button
es
DOLBY NR/FM MODE/REPEAT button
ed
TUNER/MEMORY/PLAY MODE button
ef
MOVIE MODE
eg
DIGIPAD
eh
ENTER
ej
TOOL MODE
ek
2CH/MULTI
el
EFFECT
r;
GROOVE
ra
P FILE
rs
GAME MODE
rd
DSP EDIT
rf
MUSIC MODE
rg
MULTI CHANNEL DECORDING indicator
rh
MIC jack (except for US, AEP model)
rj
MIC LEVEL control knob (except for US, AEP model)