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1
SERVICE MANUAL
AE-5ACHASSIS
MODEL
COMMANDER
DEST
CHASSIS NO.
KV-36FS70
RM-892
Europe
SCC-Q41B-A
MODEL
COMMANDER
DEST
CHASSIS NO.
KV-36FS70K
RM-892
OIRT
SCC-Q42A-A


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2
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
Specifications
....................
3
Connectors
....................
4
Self Diagnostic Software
....................
5
1. GENERAL
Using the TV menu system
....................
8
Tuning your TV
....................
9
Finding your Video Channel
....................
9
NexT View
....................
11
Teletext
....................
13
Specifications
....................
14
Troubleshooting
....................
14
2. DISASSEMBLY
2-1.
Rear Cover Removal
....................
15
2-2.
Speaker Connector
....................
15
2-3.
Chassis Removal
....................
15
2-4.
Service Position
....................
16
2-5.
D1 Board Removal
....................
16
2-6.
J Board Removal
....................
16
2-7.
B3 Board Removal
....................
16
2-8.
Picture Tube Removal
....................
17
Bottom Plates
....................
18
3. SET-UP ADJUSTMENTS
3-1.
Beam Landing
....................
19
3-2.
Convergence
....................
20
3-3.
Focus Adjustment
....................
22
3-4.
Screen (G2), White Balance
....................
22
4. CIRCUIT ADJUSTMENTS
4-1.
Electrical Adjustments
....................
23
4-2.
Vol Electrical Adjustments
....................
27
4-3.
Test Mode 2
....................
28
5. DIAGRAMS
5-1.
Block Diagram (1)
....................
29
Block Diagram (2)
....................
33
Block Diagram (3)
....................
37
Block Diagram (4)
....................
41
5-2.
Circuit Board Location
....................
44
5-3.
Schematic Diagrams and
Printed Wiring Boards
....................
44
* F Board
....................
45
* H1 Board
....................
45
* F1 Board
....................
45
* E Board
....................
47
* M Board
....................
51
* D1 Board
....................
54
* D Board
....................
61
* A Board
....................
64
* J Board
....................
73
* C Board
....................
79
* U Board
....................
81
* BK Board
....................
83
* B3 Board
....................
86
* VM Board
....................
104
5-4.
Semiconductors
....................
104
5-5.
IC Blocks
....................
104
6. EXPLODED VIEWS
6-1.
Chassis
....................
108
6-2.
Picture Tube
....................
110
7. ELECTRICAL PARTS LIST
....................
111
CAUTION
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR THE
CARBON PAINTED ON THE CRT, AFTER REMOVAL OF THE
ANODE CAP.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
£ ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION
APRES AVOIR DECONNECTE LE CAP DE'LANODE,
COURT-CIRCUITER L'ANODE DU TUBE CATHODIQUE ET CELUI
DE L'ANODE DU CAP AU CHASSIS METALLIQUE DE L'APPAREIL,
OU AU COUCHE DE CARBONE PEINTE SUR LE TUBE
CATHODIQUE OU AU BLINDAGE DU TUBE CATHODIQUE.
ATTENTION !!
AFIN D'EVITER TOUT RISQUE D'ELECTROCUTION PROVENANT
D'UN CHÁSSIS SOUS TENTION, UN TRANSFORMATEUR
D'ISOLEMENT DOIT ETRE UTILISÈ LORS DE TOUT DÈPANNAGE
LE CHÁSSIS DE CE RÈCEPTEUR EST DIRECTMENT RACCORDÈ
Á L'ALIMENTATION SECTEUR.
ATTENTION AUX COMPOSANTS RELATIFS Á
LA SECURITÈ!!
LES COMPOSANTS IDENTIFIÈS PAR UNE TRAME ET PAR UNE
MARQUE
£ SUR LES SCHÈMAS DE PRINCIPE, LES VUES
EXPLOSÈES ET LES LISTES DE PIECES SONT D'UNE IMPOR-
TANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT,
NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT LE
NUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT MANUEL
OU DANS DES SUPPLÈMENTS PUBLIÈS PAR SONY.


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(
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused plug
having a fuse of 13 AMP rating. Should the fuse need to be replaced,
use a 13 AMP FUSE approved by ASTA to BS 1362, ie one that
carries the ASA
T mark.
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with a
13 AMP FUSE, otherwise the circuit should be protected by a 13 AMP
FUSE at the distribution board.
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
FUSE


background image
4
21 pin connector
Connected
Not Connected (open)
* at 20Hz - 20kHz
Pin No
1
2
4
Signal
Signal level
1
Audio output B
(right)
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
2
Audio output B
(right)
Standard level : 0.5V rms
Output impedence : More than 10kohm*
3
Audio output A
(left)
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
4
Ground (audio)
5
Ground (blue)
6
Audio input A
(left)
Standard level : 0.5V rms
Output impedence : More than 10kohm*
7
Blue input
0.7 +/- 3dB, 75 ohms positive
8
Function select
(AV control)
High state (9.5-12V) : Part mode
Low state (0-2V) : TV mode
Input impedence : More than 10K ohms
Input capacitance : Less than 2nF
9
Ground (green)
10
Open
11
Green
Green signal : 0.7 +/- 3dB, 75 ohms,
positive
12
Open
13
Ground (red)
14
Ground (blanking)
15
_
_
Red input
0.7 +/- 3dB, 75 ohms, positive
_
(S signal Chroma
input)
0.3 +/- 3dB, 75 ohms, positive
16
Blanking input
(Ys signal)
High state (1-3V) Low state (0-0.4V)
Input impedence : 75 ohms
17
Ground (video
output)
18
Ground (video
input)
19
Video output
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
20
_
_
Video input
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
_
Video input
Y (S signal)
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
21
Common ground
(plug, shield)
19
17
15
13
11
9
7
5
3
1
20
18
16
14
12
10
8
6
4
2
21
Rear Connection Panel
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5
AE-5A SELF DIAGNOSTIC SOFTWARE
The identification of errors within the AE-5A chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of
one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and
then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant device number will be
displayed through the LED (Series of flashes which must be counted) See table 1., non fatal errors are reported using this method.
Flash Timing Example : e.g. error number 3
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