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CHASSIS
RE-2
SERVICE MANUAL
KP-41S5
RM-862
AEP
SCC-N60C-A
KP-41S5B
RM-862
French
SCC-N63B-A
KP-41S5G
RM-862
Greek
SCC-N60D-A
KP-41S5K
RM-862
OIRT
SCC-N62D-A
KP-41S5R
RM-862
Russian
SCC-N62C-A
KP-41S5U
RM-862
UK
SCC-N61B-A
MICROFILM
Please file according to model size. .......
41
PROJECTION TV
MODEL
COMMANDER DEST.
CHASSIS NO.
MODEL
COMMANDER DEST.
CHASSIS NO.
.................
........................... ............
..........................
.................
........................... ............
..........................


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KP-41S5/41S5B/41S5G/
41S5K/41S5R/41S5U
RM-862
B/G/H
E2..12 21..69
C02 C03 C04..C12 C21..C69
CABLE TV (1)
S1..41
S01 S02..S41
CABLE TV (2)
S01..S05 M1..M10 U1..U10
S42..S46 S01..S10 S11..S20
ITALY
A B C D E F G H H1 H2 21..69 C11..C69
D/K
R01..R12 R21..R69
C02..C12 C21..C69
CABLE TV (1)
S01 S02..S41
CABLE TV (2)
S42 S43..S46
CABLE TV
B.. O S21..41
S02.S03..S17.
S21..S41
L
F2..F10 F21 F69
C01..C12 C21..C69
I
B21..B68
C21..C68
Iudication on the screen
Receivable channel
Receivable Channel and Channel Displays
Television system
B/G/H,D/K,I,L
Colour system
PAL/SECAM
NTSC 3.58/NTSC4.43(VIDEO IN)
Channel coverage
See " Receivable channels and channel
displays " on this page.
Projected picture size 41 inches
Approx. 103cm measured diagonally
Terminals
Rear
Center speaker input terminals, 2 terminals
(L, R), audio outputs-phono jack
W 1 21-pin Euro connector
(CENELEC standard)
- inputs for audio and video signals
- inputs for RGB
- outputs of TV audio and video signals
:
2/ q 2 21-pin EURO connector
- inputs for audio and video signals
- inputs for S Video
- outputs for audio and video signals
(selectable)
:
3/ q 3 21-pin Euro connector
- inputs for audio and video signals
- inputs for S video
- outputs for audio and video signals
(selectable, the same output source as the
:
2/ q 2 connector)
SPECIFICATIONS
Front
q 3 S video input-4-pin DIN
... 3 video inputs-phono jack
­
(L.R), Audio inputs-phono jacks
"2 Headphone jack -stereo minijack
Sound output
2 x 30W (music power)
2 x 15W (RMS)
Centre SP input
30W (RMS)(using as the centre speaker)
Power consumption 155W
Dimensions(WxHxD) 948x992x 511 mm
(373/8 x 391/8 x 201/8 inches)
Mass
Approx. 43kg (94 lbs 13 oz)
Supplied accessories See page 6.
Other features
Digital comb filter (High resolution)
FASTEXT
Design and specifications are subject to change without notice.


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KP-41S5/41S5B/41S5G/
41S5K/41S5R/41S5U
RM-862
TABLE OF CONTENTS
(CAUTION)
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND
THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR
CARBON PAINTED ON THE CRT, AFTER REMOVING THE AN-
ODE.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK
! ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESECOMPONENTS WITH SONY PARTS WHOSE PART NUM-
BERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE-
MENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT
ARE CRITICAL TO SAFEOPERATION ARE IDENTIFIED IN THIS
MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITI-
CAL COMPONENTS ARE REPLACED OR IMPROPER OPERA-
TION IS SUSPECTED.
Section
Title
Page
1.
GENERAL
Overview .............................................................................................................. 4
Getting Started
Step 1 Preparation ................................................................................................ 5
Step 2 Tuning in to TV Stations ........................................................................... 5
Step 3 Adjusting Colour Registration (Convergence) .......................................... 6
Additional Presetting Functions ........................................................................... 7
Operating Instructions
Watching the TV .................................................................................................. 9
Adjusting and Setting the TV Using the Menu .................................................. 10
Teletext .............................................................................................................. 11
Connecting and Operating Optional Equipment ................................................ 12
For Your Information .......................................................................................... 14
Optimum Viewing Area .................................................................................... 14
Troubleshooting ................................................................................................ 14
2.
DISASSEMBLY
2-1. Rear Board Removal ................................................................................. 15
2-2. Main Bracket Section Removal ................................................................. 15
2-3. Service Position ......................................................................................... 15
2-4. G Board Removal ...................................................................................... 15
2-5. AE Board and UE Board Removal ............................................................ 16
2-6. H1 Board, H2 Board and Resistor (High Voltage)Removal ...................... 16
2-7. BEZNET Section Removal ....................................................................... 17
2-8. High-Voltage Cable Installation and Removal .......................................... 17
2-9. Mechasel Assy Removal ............................................................................ 17
2-10. Chassis Block Removal ............................................................................. 18
3.
SET-UP ADJUSTMENTS
3-1. Screen Voltage Adjustment ........................................................................ 19
3-2. Focus Lens Adjustment ............................................................................. 19
3-3. SCREEN (G2) Adjustment ........................................................................ 19
3-4. Focus VR Adjustment ................................................................................ 19
3-5. Deflection Yoke Tilt Adjustment ............................................................... 20
3-6. 2-Pole Magnet Adjustment ........................................................................ 20
3-7. 4-Pole Magnet Adjustment ........................................................................ 20
3-8. Defocus Adjustment (Blue) ....................................................................... 20
4.
SAFETY RELATED ADJUSTMENT
4-1. HV Hold Down Adjustment ...................................................................... 21
5.
CIRCUIT ADJUSTMENTS
5-1. Electrical Adjustments ............................................................................... 22
How to enter into service mode ................................................................. 22
5-2. Service list ................................................................................................. 24
5-3. Registration (Convergence) Adjustment Method .................................... 27
PAL Registration Adjustment .................................................................... 27
Center Adjustment ..................................................................................... 27
Size Adjustment ......................................................................................... 27
5-4. Geometry ................................................................................................... 27
Main Deflection Adjustment ..................................................................... 27
Sub Deflection Adjustment Item ............................................................... 28
Vertical Line Adjustment ........................................................................... 28
Horizontal Line Adjustment ...................................................................... 29
Size and Linearity Adjustment .................................................................. 29
Horizontal Size Adjustment ...................................................................... 29
Green Vertical Linearity Adjustment ......................................................... 29
Green Vertical Size Adjustment ................................................................. 30
Green Horizontal Trapezoidal Distortion Adjustment .............................. 30
Green Horizontal Quaternary Adjustment ................................................. 30
Green Horizontal Asymmetrical Pin Distortion Adjustment ..................... 30
Green Horizontal Symmetrical Pin Distortion Adjustment ....................... 31
Green Vertical Wave (3rd-Order) Distortion Adjustment .......................... 31
Green Vertical 4th Order Distortion Adjustment ...................................... 31
Green Vertical Trapezoidal Distortion Adjustment ................................... 31
Green Vertical Asymmetrical Pin Distortion (2nd-Order Distortion)
Adjustment ................................................................................................ 32
Green Vertical Asymmetrical Pin Distortion Adjustment ......................... 32
Green and Red Registration Adjustment ................................................... 32
Green and Blue Adjustment ...................................................................... 32
Registration Data Write ............................................................................. 32
5-5. AGC Adjustment ....................................................................................... 32
5-6. White Balance Adjustment ........................................................................ 33
5-7. Text Position Adjustment .......................................................................... 33
6.
DIAGRAMS
6-1. Block Diagram (1) ..................................................................................... 35
Block Diagram (2) ..................................................................................... 39
6-2. Frame Schematic Diagram ........................................................................ 43
6-3. Circuit Boards Location ............................................................................ 46
6-4. Printed Wiring Boards and Schematic Diagrams ...................................... 46
· G Board ................................................................................................... 47
· AE(1/2) Board ......................................................................................... 55
· AE(2/2) Board ......................................................................................... 60
· H1 Board ................................................................................................. 65
· H2 Board ................................................................................................. 66
· E Board ................................................................................................... 67
· D Board ................................................................................................... 73
· ZR Board ................................................................................................. 80
· ZG Board ................................................................................................ 81
· CR Board ................................................................................................ 83
· CG Board ................................................................................................ 84
· CB Board ................................................................................................ 86
· UE Board ................................................................................................ 87
6-5. Semiconductors ......................................................................................... 88
7.
EXPLODED VIEWS
7-1. SCREEN AND COVER ............................................................................. 90
7-2. CABINET AND PANEL BLOCK .............................................................. 91
7-3. CHASSIS AND PICTURE TUBE .............................................................. 92
8.
ELECTRICAL PARTS LIST .......................................................... 93
Section
Title
Page


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The operating instructions mentioned here partial abstracts from the
Operating Instructions Manual. The page numbers of the Operating
Instruction Manual remain as in the manual
SECTION 1
GENERAL


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