- 1 -
SERVICE MANUAL
FE-2 CHASSIS
MODEL
COMMANDER
DEST
CHASSIS NO.
KD-28DX40U
RM-933
UK
SCC-Q52K-A
MODEL
COMMANDER
DEST
CHASSIS NO.
KD-32DX40U
RM-933
UK
SCC-Q52L-A
KD-28/32DX40
RM-933
- 2 -
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
Specifications
....................
3
Connectors
....................
4
Self Diagnostic Software
....................
5
1. GENERAL
Automatically Tuning the TV
....................
6
Finding the Video Channel
....................
6
Selecting Digital or Analogue
Mode
....................
6
The Programme Index Table
....................
6
The Channel Index Menu
....................
6
Viewing Digital Teletext
....................
7
Teletext(Analogue)
....................
8
The Digital EPG Menu
....................
8
The Digital INFO Display
....................
9
The TV Menu System
....................
10
The Set Up Menu
....................
11
Remote Control of Equipment ....................
12
Troubleshooting
....................
12
2. DISASSEMBLY
2-1.
Rear Cover Removal
....................
13
2-2.
Side Control Module Removal ....................
13
2-3.
Chassis Removal
....................
13
2-4.
Service Position
....................
14
2-5.
F6 and H8 Board Removal
....................
14
2-6.
N Board Removal
....................
14
2-7.
Picture Tube Removal
....................
15
Bottom Plates
....................
16
3. SET-UP ADJUSTMENTS
3-1.
Beam Landing
....................
17
3-2.
Convergence
....................
18
3-3.
Focus Adjustment
....................
20
3-4.
Screen (G2), White Balance
....................
20
4. CIRCUIT ADJUSTMENTS
4-1.
Electrical Adjustments
....................
21
4-2.
Test Mode 1
....................
23
4-3.
Test Mode 2
....................
23
5. DIAGRAMS
5-1.
Block Diagrams (1)
....................
24
Block Diagrams (2)
....................
25
Block Diagrams (3)
....................
26
5-2.
Circuit Board Location
....................
27
5-3.
Schematic Diagrams and
Printed Wiring Boards
....................
27
* A Board
....................
29
* C Board
....................
32
* VM Board
....................
33
* A1 Board
....................
34
* B Board
....................
36
* H2 Board
....................
36
* D3 Board
....................
37
* H8 Board
....................
37
* F3 Board
....................
37
* D2 Board
....................
37
* F6 Board
....................
37
5-4.
Semiconductors
....................
38
5-5.
IC Blocks
....................
40
6. EXPLODED VIEWS
6-1.
Chassis
....................
41
6-2.
Picture Tube
....................
42
7. ELECTRICAL PARTS LIST
....................
43
CAUTION
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR THE
CARBON PAINTED ON THE CRT, AFTER REMOVAL OF THE
ANODE CAP.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION
APRES AVOIR DECONNECTE LE CAP DE'LANODE,
COURT-CIRCUITER L'ANODE DU TUBE CATHODIQUE ET
CELUI DE L'ANODE DU CAP AU CHASSIS METALLIQUE DE
L'APPAREIL, OU AU COUCHE DE CARBONE PEINTE SUR LE
TUBE CATHODIQUE OU AU BLINDAGE DU TUBE
CATHODIQUE.
ATTENTION !!
AFIN D'EVITER TOUT RISQUE D'ELECTROCUTION
PROVENANT D'UN CHÁSSIS SOUS TENTION, UN
TRANSFORMATEUR D'ISOLEMENT DOIT ETRE UTILISÈ LORS
DE TOUT DÈPANNAGE LE CHÁSSIS DE CE RÈCEPTEUR EST
DIRECTMENT RACCORDÈ Á L'ALIMENTATION SECTEUR.
ATTENTION AUX COMPOSANTS RELATIFS Á
LA SECURITÈ!!
LES COMPOSANTS IDENTIFIÈS PAR UNE TRAME ET PAR UNE
MARQUE
SUR LES SCHÈMAS DE PRINCIPE, LES VUES
EXPLOSÈES ET LES LISTES DE PIECES SONT D'UNE IMPOR-
TANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT,
NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT
LE NUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT
MANUEL OU DANS DES SUPPLÈMENTS PUBLIÈS PAR SONY.
- 3 -
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WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of 5 AMP rating. Should the fuse need to be
replaced, use a 5 AMP FUSE approved by ASTA to BS 1362, ie one
that carries the ASA
T mark.
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUIT-
ABLE FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD
BE CUT OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG
SEVERED FROM THE MAINS LEAD MUST BE DESTROYED AS A
PLUG WITH BARED WIRES IS DANGEROUS IF ENGAGED IN A
LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with a
5 AMP FUSE, otherwise the circuit should be protected by a 5 AMP
FUSE at the distribution board.
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
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- 4 -
21 pin connector
Connected
Not Connected (open)
* at 20Hz - 20kHz
Pin No
1
2
4
Signal
Signal level
1
Audio output B
(right)
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
2
Audio output B
(right)
Standard level : 0.5V rms
Output impedence : More than 10kohm*
3
Audio output A
(left)
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
4
Ground (audio)
5
Ground (blue)
6
Audio input A
(left)
Standard level : 0.5V rms
Output impedence : More than 10kohm*
7
Blue input
0.7 +/- 3dB, 75 ohms positive
8
Function select
(AV control)
High state (9.5-12V) : Part mode
Low state (0-2V) : TV mode
Input impedence : More than 10K ohms
Input capacitance : Less than 2nF
9
Ground (green)
10
Open
11
Green
Green signal : 0.7 +/- 3dB, 75 ohms,
positive
12
Open
13
Ground (red)
14
Ground (blanking)
15
_
_
Red input
0.7 +/- 3dB, 75 ohms, positive
_
(S signal Chroma
input)
0.3 +/- 3dB, 75 ohms, positive
16
Blanking input
(Ys signal)
High state (1-3V) Low state (0-0.4V)
Input impedence : 75 ohms
17
Ground (video
output)
18
Ground (video
input)
19
Video output
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
20
_
_
Video input
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
_
Video input
Y (S signal)
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
21
Common ground
(plug, shield)
19
17
15
13
11
9
7
5
3
1
20
18
16
14
12
10
8
6
4
2
21
Rear Connection Panel
Front Connection Panel
p
-
+
4
MONO
4
L/G/S/I
R/D/D/D
s 4
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S
S-Video
socket
- 5 -
FE-2 SELF DIAGNOSTIC SOFTWARE
The identification of errors within the FE-2 chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event
of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing
LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant device number
will be displayed through the LED (Series of flashes which must be counted) See table 1., non fatal errors are reported using this method.
Each time the software detects an error it is stored within the NVM. See Table 2.
Flash Timing Example : e.g. error number 3
StBy LED
ON
ON
ON
OFF
OFF
Table 1
How to enter into Table 2
1.
Turn on the main power switch of the TV set and enter into
the `Stanby Mode'.
2.
Press the following sequence of buttons on the Remote
Commander.
i+
5
-
(ON SCREEN
(DIGIT 5)
(VOLUME -)
(TV)
DISPLAY)
3.
The following table will be displayed indicating the error
count.
Table 2
Note: To clear the error count data press `80' on the Remote
commander.
U
N
E
M
R
O
R
R
E
2
0
E
3
0
E
4
0
E
5
0
E
6
0
E
7
0
E
8
0
E
9
0
E
0
1
E
1
1
E
E
M
I
T
G
N
I
K
R
O
W
S
R
U
O
H
S
E
T
U
N
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P
C
O
A
/
N
P
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