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MICROFILM
SERVICE MANUAL
COMPACT DISC DECK RECEIVER
E Model
Australian Model
HCD-XB66
Mexican Model
HCD-XB660
SPECIFICATIONS
HCD-XB66/XB660
HCD-XB66, HCD-XB660 are the tuner,
deck, CD and amplifier section in LBT-
XB66, LBT-XB660.
Dolby noise reduction manufactured under license
from Dolby Laboratories Licensing Corporation.
"DOLBY" and the double-D symbol
a are trade-
marks of Dolby Laboratories Licensing Corporation.
Model Name Using Similar Mechanism
HCD290/G330/XB3
CD Mechanism Type
CDM37LH-5BD29AL
Base Unit Name
BU-5BD29AL
Optical Pick-up Name
KSS-213D/Q-NP
Model Name Using Similar Mechanism
HCD-H881
Tape Transport Mechanism Type
TCM-220WR2
CD
Section
Tape deck
Section
Amplifier section
The following measured at AC 120/240 V, 50 Hz
DIN power output (Rated)
140 + 140 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (Reference)
170 + 170 watts
(8 ohms at 1 kHz, 10% THD)
Peak music power output (Reference)
3,000 watts
Inputs
PHONO IN (phono jacks):
sensitivity 3 mV, impedance
47 kilohms
MIX MIC (phone jack):
sensitivity 1 mV, impedance
10 kilohms
VIDEO/MD (AUDIO) IN (phono jacks):
sensitivity 250 mV, impedance
47 kilohms
Outputs
PHONES (stereo phone jack):
accepts headphones of 8 ohms or more
VIDEO/MD (AUDIO) OUT (phono jacks):
voltage 250 mV, impedance 1 kilohms
SPEAKER:
accepts impedance of 8 to 16 ohms.
CD player section
System
Compact disc and digital audio system
Laser
Semiconductor laser (
= 780 nm)
Emission
duration: continuous
Laser output
Max. 44.6 µW*
*This output is the value measured at
a distance of 200 mm from the
objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
Wavelength
780 - 790 nm
Frequency response
2 Hz - 20 kHz (±0.5 dB)
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 90 dB
CD DIGITAL OUT
(square optical connector jack, rear panel)
Wave length:
600 nm
Output level:
­18 dBm
­ Continued on next page ­
Photo: XB66


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­ 2 ­
TABLE OF CONTENTS
1.
SERVICING NOTES ............................................... 3
2.
GENERAL
Location of Controls ....................................................... 4
Setting the Time .............................................................. 6
3.
DISASSEMBLY ......................................................... 7
4.
TEST MODE .............................................................. 15
5.
MECHANICAL ADJUSTMENTS ........................ 17
6.
ELECTRICAL ADJUSTMENTS
TAPE DECK Section ...................................................... 17
CD Section ...................................................................... 20
7.
DIAGRAMS
7-1. IC Pin Function Description ........................................... 22
7-2. Block Diagram ­ CD Section ­ ..................................... 27
7-3. Block Diagram ­ TAPE DECK Section ­ ..................... 29
7-4. Block Diagram ­ MAIN Section (1/2) ­ ....................... 31
7-5. Block Diagram ­ MAIN Section (2/2) ­ ....................... 33
7-6. Block Diagram ­ DISPLAY/KEY CONTROL/
POWER SUPPLY Section ­ ........................................... 35
7-7. Printed Wiring Board ­ CD Section (1/2) ­ .................. 39
7-8. Schematic Diagram ­ CD Section (1/2) ­ ...................... 41
7-9. Printed Wiring Boards ­ CD Section (2/2) ­ ................ 43
7-10. Schematic Diagram ­ CD Section (2/2) ­ ...................... 45
7-11. Printed Wiring Boards ­ TAPE DECK Section ­ ......... 47
7-12. Schematic Diagram ­ TAPE DECK Section ­ ............... 49
7-13. Printed Wiring Board ­ MAIN Section ­ ...................... 51
7-14. Schematic Diagram ­ MAIN Section (1/3) ­ ................. 53
7-15. Schematic Diagram ­ MAIN Section (2/3) ­ ................. 55
7-16. Schematic Diagram ­ MAIN Section (3/3) ­ ................. 57
7-17. Printed Wiring Board ­ POWER AMP Section ­ ......... 59
7-18. Schematic Diagram ­ POWER AMP Section ­ ............. 61
7-19. Printed Wiring Board ­ PANEL Section (1/3) ­ ........... 63
7-20. Schematic Diagram ­ PANEL Section (1/3) ­ ............... 65
7-21. Printed Wiring Boards ­ PANEL Section (2/3) ­ .......... 67
7-22. Schematic Diagram ­ PANEL Section (2/3) ­ ............... 69
7-23. Printed Wiring Boards ­ PANEL Section (3/3) ­ .......... 71
7-24. Schematic Diagram ­ PANEL Section (3/3) ­ ............... 73
7-25. Printed Wiring Board
­ POWER SUPPLY Section ­ ........................................ 75
7-26. Schematic Diagram
­ POWER SUPPLY Section ­ ........................................ 76
8.
EXPLODED VIEWS ................................................ 81
9.
ELECTRICAL PARTS LIST ............................... 90
Tape player section
Recording system
4-track 2-channel stereo
Frequency response (DOLBY NR OFF)
60 - 13,000 Hz (±3 dB),
using a Sony TYPE I cassette
60 - 14,000 Hz (±3 dB),
using a Sony TYPE II cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5 - 108.0 MHz (50 kHz step)
Antenna
FM wire antenna
Antenna terminals
75 ohm unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
(2 band model)
531 - 1,602 kHz
(with the tuning interval set at 9 kHz)
530 - 1,710 kHz (with the tuning
interval set at 10 kHz)
(3 band model )
MW:
531 -1,602 kHz (with the tuning
interval set at 9 kHz)
LW:
153 - 279 kHz (with the tuning
interval set at 3 kHz)
Antenna
AM loop antenna, External antenna
terminals
Intermediate frequency
450 kHz
General
Power requirements
Mexican model:
120 V AC, 50/60 Hz
Australian and South African models:
220 - 240 V AC, 50/60 Hz
Other models:
110 -120 V or 220 -240 V AC,
50/60 Hz Adjustable with voltage
selector
Power consumption
320 watts
Dimensions (w/h/d)
Approx. 355
× 425 × 435 mm (14 ×
163/4
× 171/4 in) incl. projecting parts
and controls
Mass
Approx. 14.5 kg (31 lb 16 oz.)
Supplied accessories
AM loop antenna (1)
Remote RM-SD70S (1)
Size AA (R6) batteries (2)
FM wire antenna (1)
Speaker cords (2)
Design and specifications are subject to change without notice.


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­ 3 ­
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
! OR DOTTED
LINE WITH MARK
! ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
The following caution label is located inside the unit.
CAUTION
: INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCKS DEFEATED.
AVOID EXPOSURE TO BEAM.
ADVARSEL : USYNLIG LASERSTRÅLING VED ÅBNING NÅR
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE
FOR STRÅLING.
VORSICHT : UNSICHTBARE LASERSTRAHLUNG, WENN
ABDECKUNG GEÖFFNET UND SICHEREITSVERRIEGELUNG
ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.
VARO
!
: AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALT-
TIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
VARNING
: OSYNLING LASERSTRÅLING NÄR DENNA DEL ÄR ÖPPNAD
OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN.
ADVERSEL : USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG
SIKKERHEDSLÅS BRYTES. UNNGÅ EKSPONERING FOR STRÅLEN.
VIGYAZAT
! : A BURKOLAT NYITÁSAKOR LÁTHATATLAN LÉZERSU-
GÁRVESZÉLY
! KERÜLJE A BESUGÁRZÁST!
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the "S curve check" in "CD section adjustment" and
check that the S curve waveforms is output three times.
Notes on chip component replacement
· Never reuse a disconnected chip component.
· Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
· Keep the temperature of the soldering iron around 270 °C dur-
ing repairing.
· Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering
or unsoldering.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
MODEL IDENTIFICATION
­ BACK PANEL ­
SECTION 1
SERVICING NOTES
PART No.
MODEL
PART No.
XB66 : E, Argentine models
4-996-413-0
XB66 : Mexican model
4-996-413-2
XB66 : Australian model
4-996-413-3
XB66 : South African model
4-996-413-4
XB660: Mexican model
4-996-413-8


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­ 4 ­
1 I /u (Power) button
2 DISPLAY/DEMO button
3 FILE (1-5) indicator
4 Fluorescent indicator tube
5 TUNER MEMORY button
6 TUNING MODE button
7 TUNER/BAND button and indicator
8 STEREO/MONO button
9 FUNCTION button
!º SUPER WOOFER button and indicator
!¡ H SPEED DUB button
!TM CD SYNC button
!£ § EJECT button (DECK B)
!¢ ) button (CD)
! AMS ± jog dial
!§ t/CLOCK SET button
!¶ REC button
!· PHONES jack
!ª GEQ (4/(/$/9) switch
@º § EJECT button (DECK A)
@¡ DIRECT PLAY (DISC 1 to DISC 5) button
@TM Cassette holder
@£ CD lid
@¢ EFFECT button and indicator
@ 0 button (CD)
@§ DAILY 1 button
@¶ DAILY 2 button
@· SPECTRUM ANALYZER button
@ª MUSIC/OTHERS/P FILE indicator
#º ENTER/NEXT button and indicator
#¡ TUNING (­) button
#TM TUNING (+) button
#£ GROOVE button and indicator
#¢ VOLUME control knob
# SUPER W MODE button
#§ 6 OPEN button (CD)
#¶ · button and indicator (CD)
#· REPEAT button
#ª SLEEP button
$º MIX MIC jack
$¡ MIC LEVEL control knob
$TM KARAOKE PON/MPX button
$£ NON-STOP button and indicator
$¢ LOOP button
$ FLASH button
$§ ENTER button and indicator
$¶ EDIT button
$· 1/ALL DISCS button
$ª PLAY MODE button
8
LOCATION OF CONTROLS
­ Front Panel ­
1
2
4
3
5 6
7
9
0
!TM
!
@TM
@
@§ @¶ @·
#TM
#
$TM
$
SECTION 2
GENERAL


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­ 5 ­
%º WAVE button
%¡ SURROUND button
%TM P FILE MEMORY button
%£ GEQ CONTROL button
%¢ P button and indicator (DECK B)
% p button (DECK B)
%§ ª button and indicator (DECK B)
%¶ 0 button (DECK B)
%· · button and indicator (DECK B)
%ª ) button (DECK B)
^º r REC button and indicator (DECK B)
^¡ p button (CD)
^TM · button and indicator (DECK A)
^£ 0 button (DECK A)
^¢ ª button and indicator (DECK A)
^ p button (DECK A)
^§ DIRECTION button
^¶ DOLBY NR button
^· ) button (DECK A)
^ª DISC SKIP button
&º P button and indicator (CD)
%º %¡ %TM %£
%¢ %
^¶ ^·
^TM
^
1 CD DIGITAL OUT OPTICAL
2 FM ANTENNA terminal
3 AM ANTENNA terminal
4 PHONO IN jack
5 VIDEO/MD (AUDIO) IN jack
6 VIDEO/MD (AUDIO) OUT jack
7 SPEAKER output terminal
8 VOLTAGE SELECTOR switch
(XB66: E, Argentine)
1
2
3
5
6
4
7
8
­ Rear Panel ­