SERVICE MANUAL
US Model
Canadian Model
SACD/DVD PLAYER
DVP-NS715P
RMT-D145A
SPECIFICATIONS
Photo: Titanium gray type
System
Laser: Semiconductor laser
Signal format system: NTSC
Audio characteristics
Frequency response: DVD VIDEO (PCM
96 kHz): 2 Hz to 44 kHz (
±1.0 dB)/DVD
VIDEO (PCM 48 kHz): 2 Hz to 22 kHz
(
±0.5 dB)/CD: 2 Hz to 20 kHz (±0.5 dB)
Signal-to-noise ratio (S/N ratio): 115 dB
(LINE OUT L/R (AUDIO) 1/2 jacks
only)
Harmonic distortion: 0.003 %
Dynamic range: DVD VIDEO: 103 dB/CD:
99 dB
Wow and flutter: Less than detected value
(
±0.001% W PEAK)
The signals from LINE OUT L/R (AUDIO)
1/2 jacks are measured. When you play PCM
sound tracks with a 96 kHz sampling
frequency, the output signals from the
DIGITA L OUT (OPTICAL or COAXIAL)
jack are converted to 48 kHz sampling
frequency.
Outputs
(Jack name: Jack type/Output level/Load
impedance)
LINE OUT (AUDIO) 1/2: Phono jack/
2Vrms/10 kilohms
DIGITAL OUT (OPTICAL): Optical
output jack/18 dBm (wave length:
660 nm)
DIGITAL OUT (COAXIAL): Phono jack/
0.5 Vp-p/75 ohms
COMPONENT VIDEO OUT(Y, P B, PR):
Phono jack/Y: 1.0 Vp-p/PB, PR: 0.7 Vp-p/
75 ohms
LINE OUT (VIDEO) 1/2: Phono jack/
1.0 Vp-p/75 ohms
S VIDEO OUT 1/2: 4-pin mini DIN/Y:
1.0 Vp-p, C: 0.286 Vp-p/75 ohms
General
Power requirements: 120 V AC, 60 Hz
Power consumption: 13 W
Dimensions (approx.): 430
× 74 × 255 mm
(17
× 2 7/8 × 10 1/8 in.) (width/height/
depth) incl. projecting parts
Mass (approx.): 2.4 kg (5 19/64 lb)
Operating temperature: 5
° C to 35 ° C
(41 ° F to 95 ° F)
Operating humidity: 25 % to 80 %
Supplied accessories
See page 15.
Specifications and design are subject to
change without notice.
ENERGY STARR is a U.S. registered mark.
As an
ENERGY STARR Partner, Sony
Corporation has determined that this product
meets the
ENERGY STARR guidelines for
energy efficiency.
2
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF
MORE THAN 25 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15 µF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The "limit" indica-
tion is 0.75V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2V AC range are suit-
able. (See Fig. A)
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections. Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair. Point them
out to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recom-
mend their replacement.
5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, "metallized" knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
· Unleaded solder melts at a temperature about 40
°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
· Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur
such as on IC pins, etc.
· Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
3
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
Service Note ............................................................................ 4
1.
GENERAL
Simple Start Guide ........................................................ 1-3
Hookups ........................................................................ 1-4
Playing Discs ................................................................. 1-6
Searching for a Scene ................................................... 1-9
Viewing Information About the Disc .............................. 1-10
Sound Adjustments ....................................................... 1-11
Enjoying Movies ............................................................ 1-12
Using Various Additional Functions .............................. 1-13
Settings and Adjustments ............................................. 1-15
Additional Information ................................................... 1-17
2.
DISASSEMBLY
2-1.
Case Removal ............................................................... 2-1
2-2.
Tray Cover Removal ...................................................... 2-1
2-3.
Front Panel Block Ass`y Removal ................................. 2-1
2-4.
MB-103 Board Removal ................................................ 2-1
2-5.
Power Block Removal ................................................... 2-2
2-6.
AV-63 Board Removal ................................................... 2-2
2-7.
Mechanism Deck Removal ............................................ 2-2
2-8.
IF-92 Board Removal .................................................... 2-2
2-9.
Optical Pick-up Removal ............................................... 2-3
2-10. Internal Views ................................................................ 2-4
2-11. Circuit Boards Location ................................................. 2-5
3.
BLOCK DIAGRAMS
3-1.
Overall Block Diagram ................................................... 3-1
3-2.
RF/Servo Block Diagram ............................................... 3-3
3-3.
Signal Processor Block Diagram .................................. 3-5
3-4.
System Control Block Diagram ..................................... 3-7
3-5.
Video/Audio Block Diagram .......................................... 3-9
3-6.
Interface Control Block Diagram ................................... 3-11
3-7.
Power (1) Block Diagram .............................................. 3-13
3-8.
Power (2) Block Diagram .............................................. 3-15
4.
PRINTED WIRING BOARDS AND SCHEMATIC
DIAGRAMS
4-1.
Frame Schematic Diagram ............................................ 4-3
4-2.
Printed Wiring Boards and Schematic Diagrams ......... 4-5
MS-81 (LOADING) Printed Wiring Board
and Schematic Diagram ................................................ 4-5
MB-103 Printed Wiring Board ....................................... 4-7
MB-103 (RF AMP, SERVO) Schematic Diagram .......... 4-11
MB-103 (ARP, SERVO DSP) Schematic Diagram ........ 4-13
MB-103 (AV DECODER) Schematic Diagram .............. 4-15
MB-103 (DRIVE) Schematic Diagram .......................... 4-17
MB-103 (SYSTEM CONTROL)
Schematic Diagram ....................................................... 4-19
MB-103 (CLOCK GENERATOR)
Schematic Diagram ....................................................... 4-21
MB-103 (I/P CONVERTOR) Schematic Diagram ......... 4-23
MB-103 (VIDEO ENCODER, D/A CONVERTER)
Schematic Diagram ....................................................... 4-25
AV-63 Printed Wiring Board .......................................... 4-27
AV-63 (VIDEO BUFFER) Schematic Diagram .............. 4-29
AV-63 (AUDIO AMP) Schematic Diagram .................... 4-31
IF-92 Printed Wiring Board ........................................... 4-33
IF-92 (IF CON) Schematic Diagram ............................. 4-35
HS12A1U Printed Wiring Board .................................... 4-37
HS12A1U Schematic Diagram ...................................... 4-39
5.
IC PIN FUNCTION DESCRIPTION
5-1.
System Control Pin Function
(MB-104 Board IC104) .................................................. 5-1
6.
TEST MODE
6-1.
General Description ...................................................... 6-1
6-2.
Starting Test Mode ........................................................ 6-1
6-3.
Syscon Diagnosis .......................................................... 6-1
6-4.
Drive Auto Adjustment .................................................. 6-5
6-5.
Drive Manual Operation ................................................ 6-7
6-6.
Mecha Aging ................................................................. 6-10
6-7.
Emergency History ........................................................ 6-10
6-8.
Version Information ....................................................... 6-11
6-9.
Video Level Adjustment ................................................ 6-11
6-10. IF CON Self Diagnostic Function .................................. 6-11
6-11. Troubleshooting ............................................................. 6-18
7.
ELECTRICAL ADJUSTMENT
7-1.
Power Supply Check ..................................................... 7-1
1.
HS12A1U ....................................................................... 7-1
7-2.
Adjustment of Video System ......................................... 7-2
1.
Video Level Adjustment ................................................ 7-2
2.
Progressive Video Output Level Adjustment ................ 7-2
3.
Checking S Video Output S-Y ....................................... 7-2
4.
Checking S Video Output S-C ....................................... 7-2
5.
Checking Component Video Output Y .......................... 7-3
6.
Checking Component Video Output B-Y ...................... 7-3
7.
Checking Component Video Output R-Y ...................... 7-3
7-3. Adjustment Related Parts Arrangement ....................... 7-6
8.
REPAIR PARTS LIST
8-1.
Exploded Views ............................................................. 8-1
8-1-1. Front Panel Assembly .............................................. 8-1
8-1-2. Chassis Assembly .................................................... 8-2
8-1-3. Mechanism Deck Assembly ..................................... 8-3
8-2.
Electrical Parts List ....................................................... 8-4
4
SERVICE NOTE
1.
DISASSEMBLY
·This set can be disassembled in the order shown below.
Set
Case
(Page 2-1)
AV-63 Board
(Page 2-2)
Power Block
(Page 2-2)
Optical Pick-Up
(Page 2-3)
IF-92 Board
(Page 2-2)
MB-103 board
(Page 2-1)
Mechanism Deck
(Page 2-2)
Tray Cover Ass'y
(Page 2-1)
Front Panel Block
Ass'y
(Page 2-1)
5
1
MB-103 board
6
CK-122 board
2
Stand
4
Two screws
(B3)
3
Connector
(CN101)
5
Connector
(CN601)
3.
HOW TO SERVICE MB-103 BOARD
· Use the service jig.
2.
DISC REMOVAL PROCEDURE
(at POWER OFF)
1) Insert a tapering driver into the aperture of the unit bottom,
and move the lever of chuck cam in the direction of the arrow
A
. (See Fig. 1)
2) Draw out the tray in the direction of the arrow B, and remove
a disc. (See Fig. 1)
Fig. 1
Tray
Lever of chuck cam
Aperture
B
A
Harness 6P
(J-6090-126-A)
Five flexible flat cables
CK-120 board
(J-6090-127-A)
CK-122 board
(J-6090-129-A)
Stand
CK-121 board
(J-6090-132-A)
FFC 26P J-6090-117-A
FFC-9P J-6090-118-A
FFC-5P J-6090-119-A
FFC-15P J-6090-121-A
FFC 25P J-6090-122-A
1) Remove the case from the set. (Refer to 2-1)
2) Remove the MB-103 board from the set. (Refer to 2-4)
3) Set the MB-103 board as shown in Fig. 2.
Fig. 2
4) Set the CK-120 board as shown in Fig. 3.
Fig. 3
2
Four screws
(B3)
3
Connector (CN601)
4
Connector
(CN102)
5
Connector
(CN101)
6
Flexible flat cables
(FMM-035: CN101)
6
Two flexible flat cables
(FMO-001: CN201,
FMO-002: CN202)
1
CK-120
board