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SERVICE MANUAL
·For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (987625751.pdf).
· INSTRUCTION MANUAL is shown at the end of this document.
·For MECHANISM ADJUSTMENTS, refer to the "8mm Video MECHANICAL ADJUSTMENT MANUAL IX
M2000 MECHANISM " (9-929-861-11).
· Reference No. search on printed wiring boards is available.
·Table for differences of function of each model.
·When the machine needs to be repaired, make sure to follow the items of "LCD TYPE CHECK".
· HELP: Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.
Link
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
Link
Revision History
Revision History
Ver 1.1 2002. 12
NTSC MODEL: CCD-TRV118/TRV318/TRV418
PAL MODEL: CCD-TRV218E/TRV418E
M2100/M2101 MECHANISM
Photo: CCD-TRV318
CCD-TRV118/TRV218E/TRV318/TRV418/TRV418E
RMT-708
US Model
Canadian Model
CCD-TRV118/TRV318
AEP Model
CCD-TRV218E/TRV418E
UK Model
CCD-TRV218E
East European Model
North European Model
CCD-TRV218E/TRV418E
E Model
CCD-TRV118/TRV218E/TRV318/TRV418/TRV418E
Hong Kong Model
CCD-TRV218E
Brazilian Model
CCD-TRV118
Australian Model
CCD-TRV218E/TRV418E
Chinese Model
CCD-TRV218E
Korea Model
CCD-TRV418
Tourist Model
CCD-TRV418/TRV418E
VIDEO CAMERA RECORDER


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CCD-TRV118/TRV218E/TRV318/TRV418/TRV418E
SPECIFICATIONS
COVER
COVER
SERIES
TM
Video camera
recorder
Rechargeable
battery pack
System
Video recording system
2 rotary heads
Helical scanning FM system
Audio recording system
Rotary heads, FM system
Video signal
TRV118/TRV318/TRV418:
NTSC color, EIA standards
TRV218E/TRV418E:
PAL color, CCIR standards
Usable cassette
8 mm video format cassette
Recording/playback time
(using 120 min.
TRV118/TRV318/TRV418:
video cassette)
SP mode: 2 hours
LP mode: 4 hours
(using 90 min.
TRV218E/TRV418E:
video cassette)
SP mode: 1.5 hours
LP mode: 3 hours
(using 120 min.
TRV118/TRV318/TRV418:
video cassette)
(using 90 min.
TRV218E/TRV418E:
video cassette)
Approx. 5 min.
Fastforward/rewind time
Viewfinder
Electric viewfinder (monochrom)
Image device
3 mm (1/6 type) CCD
(Charge Coupled Device)
TRV118/TRV318/TRV418:
Output connectors
S video jack
TRV118/TRV318/TRV418:
4-pin mini DIN
Output
Output
Luminance signal: 1 Vp-p,
75 (ohms), unbalanced
Chrominance signal: 0.286 Vp-p,
75 (ohms), unbalanced
TRV218E/TRV418E:
4-pin mini DIN
Luminance signal: 1 Vp-p,
75 (ohms), unbalanced
Chrominance signal: 0.3 Vp-p,
75 (ohms), unbalanced
Audio/Video jack
AV MINI JACK
VIDEO: 1 Vp-p, 75
unbalanced, sync negative
(ohms),
AUDIO: 327 mV,
(at output impedance more than
47 k (kilohms))
Output impedance with less than
2.2 k (kilohms)/Monaural
minijack (ø 3.5 mm)
RFU DC out
Mini-minijack (ø 2.5 mm), DC 5 V
LCD screen
Picture
6.2 cm (2.5 type)
50.3 × 37.4 mm (2 × 1 1/2 in.)
Total dot number
61 600 (280 × 220)
Maximum output voltage
DC 8.4 V
Output voltage
DC 7.2 V
Capacity
5.0 Wh (700 mAh)
Operating temperature
0°C to 40°C (32°F to 104°F)
Dimensions (approx.)
38.2 × 20.5 × 55.6 mm
(1 9/16 × 13/16 × 2 1/4 in.)
(w/h/d)
Mass (approx.)
65 g (2.3 oz)
Type
Lithium ion
Design and specifications are
subject to change without notice.
Gross: Approx. 320 000 pixels
Effective: Approx. 200 000 pixels
TRV218E/TRV418E:
Gross: Approx. 380 000 pixels
Effective: Approx. 230 000 pixels
Lens
Combined power zoom lens
Filter diameter: 37 mm
(1 7/16 in)
20× (Optical), 560× (Digital)
Focal length
f = 2.5 ­ 50 mm (1/8 ­ 2 in.)
f = 42 ­ 840 mm
When converted to a 35 mm still
camera
(1 11/16 ­ 33 1/8 in.)
Color temperature
Auto
Minimum illumination
1 lx (lux) (F 1.6)
0 lx (lux) (in the NightShot mode)*
*
General
Power requirements
7.2 V (rechargeable battery pack)
8.4 V (AC adaptor)
Average power consumption
(when using the battery pack)
During camera recording using
LCD
2.6 W
Viewfinder
1.9 W
Operating temperature
0°C to 40°C (32°F to 104°F)
Recommended charging
temperature
10°C to 30°C (50°F to 86°F)
Storage temperature
­20°C to + 60°C
(­4°F to + 140°F)
Dimensions (approx.)
89 × 101 × 199 mm
(3 5/8 × 4 × 7 7/8 in.) (w/h/d)
Mass (approx.)
main unit only
800 g (1 lb 12 oz)
including the rechargeable battery
pack NP-FM30, cassette, lens cap
940 g (2 lb 1 oz)
and shoulder strap
AC adaptor
Power requirements
100 ­ 240 V AC, 50/60 Hz
Current consumption
0.35 ­ 0.18 A
Power consumption
18 W
Output voltage
DC OUT: 8.4 V, 1.5 A in the
operating mode
Operating temperature
0°C to 40°C (32°F to 104°F)
Storage temperature
­20°C to + 60°C
(­4°F to + 140°F)
Dimensions (approx.)
56 × 31 × 100 mm
(2 1/4 × 1 1/4 × 4 in.) (w/h/d)
excluding projecting parts
Mass (approx.)
190 g (6.7 oz)
TRV118/TRV318/TRV418:
excluding power cord
TRV218E/TRV418E:
excluding mains lead
Objects unable to be seen due to
the dark can be shot with
infrared lighting.


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CCD-TRV118/TRV218E/TRV318/TRV418/TRV418E
Supplied accessories
1
AC-L15A/L15B AC adaptor (1),
power cord (1)
2
NP-FM30 rechargeable battery
pack (1)
3
A/V connecting cable (1)
4
Wireless Remote Commander (1)
5
Size AA (R6) battery for Remote
Commander (2)
6
Shoulder strap (1)
7
Lens cap (1)
9
1
45
6
2
7
3
8
8
21-pin adaptor
AEP, UK, EE, NE
E, HK
TRV218E/TRV418/TRV418E
TRV218E/TRV418/TRV418E
(1)
9
2-pin conversion adaptor (1)
Table for differences of function
Model
CCD-TRV118
CCD-TRV218E
CCD-TRV318
CCD-TRV418
CCD-TRV418E
Destination
US, CND, E
AEP, UK, EE, NE,
US, CND, E
E, KR
AEP, EE, NE,
E, HK, AUS
E, AUS
Remote commander
RMT-708
RMT-708
RMT-708
Color system
NTSC
PAL
NTSC
NTSC
PAL
Mechanism deck
M2100
M2101
M2100
M2100
M2101
Steady shot
aaa
LCD type
Please refer to page 1-2 to discriminate the type of LCD (TYPE C or TYPE S).
·Abbreviation
AUS: Australian model
CND : Canadian model
EE
: East European model
HK : Hong Kong model
KR
: Korean model
NE
: North European model


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CCD-TRV118/TRV218E/TRV318/TRV418/TRV418E
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
1.
Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2.
Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3.
Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4.
Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
5.
Check the B+ voltage to see it is at the values specified.
6.
Flexible Circuit Board Repairing
·Keep the temperature of the soldering iron around 270°C
during repairing.
· Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
· Be careful not to apply force on the conductor when soldering
or unsoldering.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
· Unleaded solder melts at a temperature about 40
°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
· Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
· Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.


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CCD-TRV118/TRV218E/TRV318/TRV418/TRV418E
TABLE OF CONTENTS
1.
SERVICE NOTE
1-1.
Note for Repair ································································ 1-1
1-2.
Power Supply During Repairs ········································· 1-1
1-3.
To Take Out a Cassette when not Eject (Force Eject) ····· 1-2
1-4.
LCD Type Check ····························································· 1-2
1-5.
Self-diagnosis Function ··················································· 1-3
1-5-1. Self-diagnosis Function ··················································· 1-3
1-5-2. Self-diagnosis Display ····················································· 1-3
1-5-3. Service Mode Display ····················································· 1-3
1-5-4. Self-diagnosis Code Table ··············································· 1-4
2.
DISASSEMBLY
Connection of Equipment ················································ 2-2
2-1.
Video Light ······································································ 2-3
2-2.
PD-180 Board ·································································· 2-4
2-3.
LCD Module ···································································· 2-5
Service Position to Check PD-180 Board ······················· 2-5
2-4.
Control Switch Block (PR-3000) ···································· 2-6
2-5.
VF Lens (M) Assembly ··················································· 2-7
2-6.
Cabinet (L) Assembly ······················································ 2-8
2-7.
F Panel Block Assembly ·················································· 2-9
Service Position to Check SI-035 Board ······················· 2-10
2-8.
SI-035 Board ································································· 2-11
2-9.
Front Ring (30) ······························································ 2-11
2-10. Cabinet (R) Block Assembly ········································· 2-12
Service Position to Check the Camera Section ············· 2-12
2-11. Control Switch Block (CF-3000) ·································· 2-13
2-12. Hinge (30) Assembly ····················································· 2-14
2-13. Control Switch Block (FK-3000) ·································· 2-15
2-14. EVF Block Assembly ···················································· 2-15
Service Position to Check VC-303 Board (Side A) ······· 2-16
2-15. Battery Panel Block Assembly ······································ 2-17
2-16. Control Switch Block (SS-3000) ··································· 2-18
2-17. Lens Block Assembly ···················································· 2-18
2-18. FP-576 Flexible Board ·················································· 2-19
2-19. Cabinet (L) Section ······················································· 2-20
2-20. VC-303 Board ······························································· 2-20
Service Position to Check VC-303 Board (Side B) ······· 2-21
Service Position to Check the Mechanism Deck ··········· 2-22
2-21. Mechanism Deck Block ················································ 2-23
2-22. Circuit Boards Location ················································ 2-24
2-23. Flexible Boards Location ·············································· 2-25
3.
BLOCK DIAGRAMS
3-1.
Overall Block Diagram (1/5) ··········································· 3-1
3-2.
Overall Block Diagram (2/5) ··········································· 3-3
3-3.
Overall Block Diagram (3/5) ··········································· 3-5
3-4.
Overall Block Diagram (4/5) ··········································· 3-7
3-5.
Overall Block Diagram (5/5) ··········································· 3-9
3-6.
Power Block Diagram (1/2) ··········································· 3-11
3-7.
Power Block Diagram (2/2) ··········································· 3-13
Section
Title
Page
Section
Title
Page
4.
PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
4-1.
Frame Schematic Diagrams
Frame Schematic Diagram (1/2) ····································· 4-1
Frame Schematic Diagram (2/2) ····································· 4-3
4-2.
Schematic Diagrams ························································ 4-5
CD-409 (CCD IMAGER) ················································ 4-7
VC-303 (1/11)
(A/D CONVERTER, TIMING GENERATOR) ·············· 4-9
VC-303 (2/11)
(CAMERA/VTR PROCESS, LENS CONTROL) ········ 4-11
VC-303 (3/11) (LENS DRIVE) ···································· 4-13
VC-303 (4/11) (REC/PB AMP) ···································· 4-15
VC-303 (5/11) (SERVO) ··············································· 4-17
VC-303 (6/11) (CAMERA/MECHA CONTROL) ······· 4-19
VC-303 (7/11) (HI CONTROL) ···································· 4-21
VC-303 (8/11) (EVF DRIVE) ······································· 4-23
VC-303 (9/11) (AUDIO, VIDEO) ································· 4-25
VC-303 (10/11) (DC CONTROL) ································ 4-27
VC-303 (11/11) (CONNECTOR) ································· 4-29
PD-180 (1/2)
(RGB DRIVE, TIMING GENERATOR) ······················ 4-31
PD-180 (2/2) (BACKLIGHT DRIVE) ·························· 4-33
SI-035 (STEADYSHOT, MIC), FP-569 FLEXIBLE ···· 4-35
FP-576 FLEXIBLE ······················································· 4-37
LS-057 (S/T REEL SENSOR), FP-228, FP-299,
FP-300, FP-301, FP-302 FLEXIBLE ···························· 4-38
CF-3000, FK-3000 (CONTROL SWITCH BLOCK) ··· 4-39
SS-3000, PR-3000 (CONTROL SWITCH BLOCK) ···· 4-41
4-3.
Printed Wiring Boards ··················································· 4-43
CD-409 ·········································································· 4-45
VC-303 ·········································································· 4-47
PD-180 ··········································································· 4-51
SI-035 ············································································ 4-55
LS-057, FP-228, FP-299, FP-300, FP-301,
FP-302, FP-569, FP-576 FLEXIBLE ···························· 4-57
4-4.
Waveforms ····································································· 4-61
4-5.
Mounted Parts Location ················································ 4-68
5.
REPAIR PARTS LIST
5-1.
Exploded Views ···························································· 5-2
5-1-1. Overall Assembly ·························································· 5-2
5-1-2. F Panel Block Assembly ··············································· 5-3
5-1-3. Lens Block Assembly ··················································· 5-4
5-1-4. LCD Block Assembly ··················································· 5-5
5-1-5. Cabinet (R) Block Assembly ········································ 5-6
5-1-6. EVF Block Assembly ···················································· 5-7
5-1-7. Battery Panel Block Assembly ······································ 5-8
5-1-8. MD Frame Block ·························································· 5-9
5-1-9. Cassette Compartment Assembly, Drum Assembly ··· 5-10
5-1-10. LS Chassis Block Assembly ······································· 5-11
5-1-11. Mechanical Chassis Block Assembly-1 ······················ 5-12
5-1-12. Mechanical Chassis Block Assembly-2 ······················ 5-13
5-2.
Electrical Parts List ····················································· 5-14