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D Board (Power Supply Section) ............... 2
D Board (Deflection Section) .................... 11
A Board ................................................... 21
U Board ................................................... 24
GENERAL TROUBLESHOOTING ................ 26
PARTS LEVEL BOARD REPAIR ................. 37
TABLE OF CONTENTS
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D BOARD POWER SUPPLY SECTION
Power Supply Electrical Circuit
The power supply is located on the D Board. It has three modes of operation that are controlled by a microprocessor. The
topology is a discontinuous mode flyback converter with photocoupler feedback for regulating the secondary voltages.
Circuit operation and troubleshooting are explained in the following sections:
USB/Audio Power Circuit
The power supply has four modes of operation, off, active off, suspend/standby and active on. These modes are
related to power savings and are indicated by the front panel LED. Additional indications are failure diagnostics and aging
mode. The table below lists operation mode, condition and LED status.
Power Switch Off
No H and/or V
Low Power, Heater Off
H and V Present
Phase Locked, Normal Operation
Amber 0.5s<-->Off 0.5s
H Stop, V Stop, S Cap Failure
Amber 1.5s<-->Off 0.5s
Amber 0.5s<-->Off 1.5s
No H and V
Aging Raster or Test Pattern
Amber 0.5s<-->Off 0.5s
Green 0.5s<-->Off 0.5s
Amber 0.5s<-->Off 0.5s
Except for power switch off, all modes of operation are controlled by the microprocessor located on the D Board. The
failure modes are detected by the microprocessor and the power supply is forced into active off mode. These functions
are discussed later (Deflection).
With the AC cord attached to the monitor and connected to an AC source, the monitor will be off until the power switch is
turned on. When the power switch is turned on, the power supply starts and is in active off mode. The next step is active
on mode. The active off power saving mode is activated by the microprocessor based upon the absence of either H or V
sync. If H and/or V sync signals are not present, the power supply is set to active off mode.
Power supply operation control signals are "Remote Sw", "Power Sw" and "PFC Sw". During active off mode, Remote Sw
and Power Sw are digital low and PFC Sw is digital high. To enter active on mode, the microprocessor sets PFC Sw to
digital low, then 300mS later, Remote Sw and Power Sw are set to digital high.
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1. AC Input Section
The AC input section provides EMI filtering, input protection, surge limiting and CRT degauss operation.
The EMI filter comprises CN600 (inlet with filter), X-capacitors C604 and C605, Y-capacitors C660 and C643 and the
line filter transformer, LF602. Input protection is provided by F601and VA601; surge current limiting by thermistor
TH600 and resistor R600. Degauss is explained in the next section.
The degauss circuit is used to demagnetize the CRT. After power on, the microprocessor located on the D Board sets the
degauss signal to digital high and Q601 turns on relay RY601. This allows AC current into the degaussing coil through
posistor TH601. The current heats up the posistor and the resistance increases, this dampens the current in the degauss
coil to nearly zero. Duration time is approximately 5-6 seconds and the microprocessor then shuts off RY601, which
disconnects the degauss coil from the AC line. This operation should sufficiently demagnetize the CRT.
2. Primary Circuitry Section
The heart of the primary section is the TEA1504/N2 power supply controller, IC601. The following describes the functions
of each pin.
Pin 1 Vin: This is a MOSFET drain connection internal to IC601, which is connected directly to the DC mains voltage rail.
The startup current source derives power from the DC mains via the Vin pin. It supplies current to charge the Vaux (IC
supply) capacitors C616, C617 and C681 and also provides current to the IC601 control circuitry.
Pin 2 HVS: High voltage safety spacer pin is a no connection.
Pin 3 NC: Connected to primary side DC mains return.
Pin 4 Driver: Outputs the pulse width modulated gate drive for switching transistor Q602. Maximum duty cycle is set
internally at 80%.
AC Input and Degauss
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Pin 5 Isense: Provides cycle by cycle over current protection by turning off pin 4 driver output when Q602 current
exceeds the current limit corresponding to 500mV at pin 5. This pin typically provides 425nS of leading edge blanking time.
The threshold voltage for switch over to low frequency (low power) operation is sensed by pin 5. When the voltage sensed
at pin 5 is below 165mV, IC601 transitions from operating at high frequency (56.5KHz) to low frequency (23.5KHz).
Pin 6 Vaux: IC601 supply pin. An internal current source from IC601 charges the Vaux capacitors C616, C617 and C681
for startup. Once the Vaux capacitors are charged to the startup voltage level (11V), then IC601 starts switching pin 4 driver
output. The Vaux is also supplied by an auxiliary winding from T601 on the primary side once the secondary output voltages
attain their nominal operating voltage values. Pin 6 also provides under voltage lockout detection (8V) and over voltage
Pin 7 DS: Provides the power supply for the driver output (pin 4).
Pin 8 Iref: Controls IC601 internal bias currents, which determines the pulse width modulated switching frequencies.
High frequency is 56.5KHz during active on mode. Low frequency is 23.5KHz during suspend/standby mode.
Pin 9 Vctrl: Feedback voltage for duty cycle control.
Pin 10 NC: No connection.
Pin 11 Gnd: Connected to primary side DC mains return.
Pin 12 NC: No connection.
Pin 13 Dem: Guarantees discontinuous conduction mode operation for the power supply. Verifies that T601 is demagne-
tized by not activating the next gate drive pulse until the primary side auxiliary winding of T601 is lower than the threshold
level of 65mV as detected at pin 13.
Pin 14 OOB: On/Off/Burst mode input signal. A voltage greater than 2.5V enables IC601.
The power supply is a discontinuous-mode flyback converter with photocoupler feedback for regulating the secondary
voltages. The PWM controls the pulse width of the gate drive.
When AC is applied to the power supply and IC601 pin 14 is greater than 2.5V, start up current is supplied though IC601 pin
1 to IC601 pin 6. Startup voltage is approximately 11V. After start up, the voltage to pin 6 and pin 7 of IC601 is supplied
through D620 connected to T601 pin 1. The first mode of operation is active off mode. The output drive pulse frequency
will be in burst mode operation.
When the power supply enters active on mode, the switching frequency will be 56.5KHz. The Vaux level will be approxi-
mately 12.3 volts. OVP threshold is 14.7 volts and UVLO is 8.0 volts. Therefore, if the Vaux voltage is not correct, the
power supply will not operate properly.
Feedback from the secondary side comes through IC603 and IC604, which is connected to IC601 pin 9. (See diagram on
3. Secondary Circuitry Section
The secondary section consists of the following circuits: Rectifier diodes and filters for all output voltages, +5/12 volt
regulators, +5 standby regulator, heater voltage regulator, voltage feedback circuit, active off mode feedback, and protec-
tion circuits. This section will describe each circuit and its function.
The secondary rectifiers supply the following voltages: 180V (B+) for deflection and video, 80V for video, ±15V for
deflection and regulators, 6.3V for heater regulator, and +5V standby regulator.
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+5/12 Volt Regulator
IC605 is the +12V regulator and IC608 is the +5V regulator. The output voltages are supplied to the microprocessor,
deflection and video circuits. The +15V line provides the input voltage for +12V regulator; the +12V line provides the input
voltage for +5V regulator. During active off mode, the +12V regulator is disabled via Remote Sw and subsequently the 5V
regulator is disabled.
+5V Standby Circuit
IC607 is the standby 5V regulator. In the active on mode the input to the regulator is supplied from T601 winding 14-13.
During the active off mode, the regulator input is supplied from T601 winding 10-13 via D612 and D613. Typical input
voltages to the regulator are active on mode: 9.5V; active off mode: 11.5V.
Heater Voltage Regulator
Heater filament voltage is supplied by T601 winding 14-13 and is regulated by IC602 to 6.3V during active on mode. IC602
output is turned on and off by the Power Sw control line at pin 1, CTL. The output is off during active off mode.
The feedback circuit is divided into two sections. One is for active on mode; the other for active off mode. The follow-
ing two sections explains the theory and operation.
Active On Mode Feedback
Shunt regulator IC604 regulates the B+ line to 179.2V by sinking current through the opto coupler 1C603 to ground. The