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DV-505
DVD PLAYER
ORDER NO.
RRV1887
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ................ 3
3. SCHEMATIC DIAGRAM ..................................... 10
4. PCB CONNECTION DIAGRAM .......................... 24
5. PCB PARTS LIST ............................................... 33
6. ADJUSTMENT .................................................... 38
CONTENTS
7. GENERAL INFORMATION ................................ 46
7.1 DISASSEMBLY ........................................... 46
7.2 BLOCK DIAGRAM ........................................ 47
8. PANEL FACILITIES AND SPECIFICATIONS .... 48
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
T - IZM DEC. 1997 Printed in Japan
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923
PIONEER ELECTRONIC CORPORATION 1997
c
· Refer to the service guide RRV1896 for DV-505.
IC information is described in the service guide.
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DVD PLAYER
STANDBY
FL OFF
POWER
STANDBY/ON
ÛN¿.?.
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7
1
4¡ ¢
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DIGITAL VIDEO
96 kHz
ANGLE
TITLE
CHP/TRK
REMAIN TOTAL
LAST MEMORY
GUI
DOLBY
DIGITAL
with
£¥8


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2
DV-505
LABEL CHECK
IMPORTANT
THIS PIONNER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER : 7 mw
WAVELENGTH : 650 nm
Additional Laser Caution
1. Inside detection switch (S201 on the INSB assy) and loading-
status detection switch (S301 on the LOSB assy) are detected
by the microprocessor (IC501 in the DVDM assy).
· To permit the laser diode to oscillate, it is required to set the
inside detection switch for the inside position (S201 : ON) and to
set the loading-status detection switch for the clamp position (the
center terminal of S301 is shorted to +5V). The laser diode
oscillation will continue if pin 13 of IC101 is shorted to +5V (fault
condition) in the DVDM assy.
In the test mode
, the laser diode oscillates when microproces-
sor detects a PLAY signal, or when the PLAY key is pressed
(S107 ON in the FLKB assy), with the above requirements satis-
fied.
2. When the cover is open, close viewing through the objective lens
with the naked eye will cause exposure to the laser beam.
: Refer to page 40.
(Printed on the Rear Panel)
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.


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3
DV-505
2.1 PACKING
1
Power Cord
See Contrast table (2)
2
Operating Instructions
See Contrast table (2)
(English/French/German/Italian))
NSP
3
Warranty Card
See Contrast table (2)
4
Audio Cord (L=1.5m)
VDE1033
5
Video Cord (L=1.5m)
VDE1048
NSP
6
Dry Cell Battery (R6P, AA)
VEM-013
7
Operating Instructions
See Contrast table (2)
(Spanish/Portguese/Dutch/Swedish)
8
Card
See Contrast table (2)
9
Remote Control Unit
VXX2540
(CU-DV008)
10
Label (Region)
See Contrast table (2)
11
Polyethylene Bag
Z21-038
12
Battery Cover
VNK3703
13
Protector A
VHB1060
14
Protector B
VHB1061
15
Packing Case
See Contrast table (2)
16
Mirror Mat Sheet
Z23-007
17
Operating Instructions
See Contrast table (2)
(English)
18
Operating Instructions
See Contrast table (2)
NSP
19
Caution (EW)
See Contrast table (2)
NSP
20
Card (Information Center Tel. No.) See Contrast table (2)
NSP
21
Card (Service Tel. List)
See Contrast table (2)
NSP
22
Card (Connection)
See Contrast table (2)
23
Label (Model Type)
See Contrast table (2)
(1) PACKING PARTS LIST
Mark No.
Description
Part No.
11
(WYW/SP,RD/RC,RAM,
RL only)
19
8
18
17 (RD/RC,RAM,RL only)
7 (WY,WY/RD only)
(WYW/SP only)
(RD/RC,RAM only)
20
21
22
2 (WY,WY/RD only)
3 (WY,WYW/SP only)
13
16
11
14
12
23
10
9
1
4
5
15
10
23
6
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
· The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
· Screws adjacent to mark on the product are used for disassembly.
(2) CONTRAST TABLE
WY, WY/RD, WYW/SP, RD/RC, RAM and RL types are constructed the same except for the following :
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3
6
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1
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N
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N


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4
DV-505
1
Bonnet Case S
See Contrast table (2)
2
DVD Plate
VAM1075
3
Tray Panel Plate
See Contrast table (2)
4
Tray Panel
VNK4158
5
Tray
VNL1731
6
· · · · ·
7
· · · · ·
8
Bridge
VNE2069
9
Clamper Plate
VNE2068
10
Clamper
VNL1738
11
Tray Stopper Spring
VBH1277
(1) EXTERIOR SECTION PARTS LIST
Mark No.
Description
Part No.
12
Tray Stopper
VNL1739
13
Tray Label
VRW1628
14
Screw
BPZ26P080FZK
15
Screw
IBZ30P080FMC
16
Screw
See Contrast table (2)
17
Screw
BBZ30P080FMC
18
Caution Label
VRW1697
NSP
19
Caution Label (F)
See Contrast table (2)
20
Label (Region)
See Contrast table (2)
21
Power Button Joint
VNK4179
22
Power Button
See Contrast table (2)
Mark No.
Description
Part No.
k
r
a
M.
o
N
d
n
a
l
o
b
m
y
S
n
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i
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p
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D
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o
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t
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a
P
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k
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Y
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p
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P
S
/
W
Y
W
e
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t
C
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/
D
R
e
p
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t
M
A
R
e
p
y
t
L
R
e
p
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t
P
S
N
1
3
6
1
9
1
0
2
2
2
S
e
s
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C
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e
n
n
o
B
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t
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l
P
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T
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b
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L
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C
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e
R
(
l
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b
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t
t
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B
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e
w
o
P
6
6
5
2
X
X
V
4
9
0
4
K
N
V
K
Z
F
0
6
0
P
0
4
Z
C
B
d
e
s
u
t
o
N
0
0
7
1
W
R
V
4
8
1
4
K
N
V
6
6
5
2
X
X
V
4
9
0
4
K
N
V
K
Z
F
0
6
0
P
0
4
Z
C
B
d
e
s
u
t
o
N
4
0
7
1
W
R
V
4
8
1
4
K
N
V
6
6
5
2
X
X
V
4
9
0
4
K
N
V
K
Z
F
0
6
0
P
0
4
Z
C
B
d
e
s
u
t
o
N
0
0
7
1
W
R
V
4
8
1
4
K
N
V
9
3
5
2
X
X
V
3
9
0
4
K
N
V
I
N
F
0
6
0
P
0
4
Z
C
B
8
2
3
-
W
R
V
3
0
7
1
W
R
V
9
5
1
4
K
N
V
9
3
5
2
X
X
V
3
9
0
4
K
N
V
I
N
F
0
6
0
P
0
4
Z
C
B
8
2
3
-
W
R
V
d
e
s
u
t
o
N
9
5
1
4
K
N
V
9
3
5
2
X
X
V
3
9
0
4
K
N
V
I
N
F
0
6
0
P
0
4
Z
C
B
d
e
s
u
t
o
N
d
e
s
u
t
o
N
9
5
1
4
K
N
V
(2) CONTRAST TABLE
WY, WY/RD, WYW/SP, RD/RC, RAM and RL types are constructed the same except for the following :
16
RD/RC and RAM
types only
Except for
RAM,RL type
18
19
1
14
9
8
10
17
16
20
21
22
15
2
3
4
Refer to
"2.3 FRONT PANEL
SECTION"
15
5
13
11
12
Refer to
"2.4 BOTTOM VIEW SECTION"
2.2 EXTERIOR SECTION


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5
DV-505
2.3 FRONT PANEL SECTION
1
FLKB Assy
See Contrast table (2)
NSP
2
PWSB Assy
See Contrast table (2)
NSP
3
DILB Assy
VWG1881
4
Front Panel
See Contrast table (2)
5
FL Lens
See Contrast table (2)
6
Name Plate
See Contrast table (2)
7
LED Lens
PNW2019
8
Main Key
See Contrast table (2)
9
· · · · ·
10
PLAY Lens
RNK2232
(1) FRONT PANEL SECTION PARTS LIST
Mark No.
Description
Part No.
11
FL Filter
VEC1643
12
Illumination Lens
VNK4168
13
Illumination Filter
VEC1950
14
Illumination Holder
VNK4098
15
Flexible Cable (14P)
VDA1646
(FLKB CN101 ­ DVDM CN105)
16
Screw
BBZ30P080FMC
NSP
17
Getter
See Contrast table (2)
Mark No.
Description
Part No.
6
4
7
8(1/3)
8(2/3)
8(3/3)
15
3
1
16
10
14
11
17
RD/RC,RAM,
RL only
13
12
5
16
2
k
r
a
M.
o
Nn
o
i
t
p
i
r
c
s
e
D
d
n
a
l
o
b
m
y
S
.
o
N
t
r
a
P
s
k
r
a
m
e
R
Y
W
e
p
y
t
D
R
/
Y
W
e
p
y
t
P
S
/
W
Y
W
e
p
y
t
C
R
/
D
R
e
p
y
t
M
A
R
e
p
y
t
L
R
e
p
y
t
P
S
N
P
S
N
1
2
4
5
6
8
7
1
y
s
s
A
B
K
L
F
y
s
s
A
B
S
W
P
l
e
n
a
P
t
n
o
r
F
s
n
e
L
L
F
e
t
a
l
P
e
m
a
N
y
e
K
n
i
a
M
r
e
t
t
e
G
6
7
8
1
G
W
V
7
3
9
1
G
W
V
6
0
2
4
K
N
V
9
4
1
4
K
N
V
3
7
0
1
M
A
V
6
9
0
4
K
N
V
d
e
s
u
t
o
N
6
7
8
1
G
W
V
7
3
9
1
G
W
V
6
0
2
4
K
N
V
9
4
1
4
K
N
V
3
7
0
1
M
A
V
6
9
0
4
K
N
V
d
e
s
u
t
o
N
6
7
8
1
G
W
V
7
3
9
1
G
W
V
6
0
2
4
K
N
V
9
4
1
4
K
N
V
3
7
0
1
M
A
V
6
9
0
4
K
N
V
d
e
s
u
t
o
N
0
4
9
1
G
W
V
0
8
8
1
G
W
V
5
0
2
4
K
N
V
9
9
0
4
K
N
V
7
6
0
1
M
A
V
5
9
0
4
K
N
V
2
9
6
1
W
R
V
4
3
9
1
G
W
V
0
8
8
1
G
W
V
5
0
2
4
K
N
V
9
9
0
4
K
N
V
7
6
0
1
M
A
V
5
9
0
4
K
N
V
2
9
6
1
W
R
V
5
7
8
1
G
W
V
0
8
8
1
G
W
V
5
0
2
4
K
N
V
9
9
0
4
K
N
V
7
6
0
1
M
A
V
5
9
0
4
K
N
V
2
9
6
1
W
R
V
(2) CONTRAST TABLE
WY, WY/RD, WYW/SP, RD/RC, RAM and RL types are constructed the same except for the following :