PIONEER AVIC-8DVD/EW - Service Manual Immediate Download

PIONEER CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE INC.

P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER EUROPE NV

Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2001

K-ZZY. JUNE 2001 Printed in Japan

ORDER NO.

CRT2708

DVD NAVIGATION UNIT

AVIC-8DVD

Service

Manual

- This service manual should be used together with the following manual(s):

Model No.

Order No.

Mech. Module Remarks

CX-954

CRT2670

MS2

DVD Mech. Module:Circuit Description, Mech.Description, Disassembly

- This product has the unit part numbers as below.

Unit Part No.

Description

CPN1745

Main Assy

*) The unit part numbers listed above are not for the service components.

- For your inspection, the following extention cords are supplied. Use them if necessary.

part to use

Part No.

Main PCB (CN3251) <--> DVD Core Unit R (CN1701)

GGD1170

Main PCB (CN3254) <--> CC Unit (CN302)

GGD1264

Main PCB (CN3901) <--> Interface PCB (CN5004)

GGD1171

Main PCB (CN552) <--> GPS Unit (CN461)

GGD1265

CC Unit (CN2) <--> DVD Core Unit R (CN1401)

GGD1268

AVIC-8DVD

1. SAFETY INFORMATION

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.

Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair

complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.

If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so

and refer the repair to a qualified service technician.

1. Safety Precautions for those who Service this Unit.

· Follow the adjustment steps (see pages 115 through 119)in the service manual when servicing this unit. When

checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.

Caution:

1. During repair or tests, minimum distance of 13cm from the focus lens must be kept.

2. During repair or tests, do not view laser beam for 10 seconds or longer.

CONTENTS

1. SAFETY INFORMATION ............................................2

2. EXPLODED VIEWS AND PARTS LIST .......................6

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...12

4. PCB CONNECTION DIAGRAM ................................82

5. ELECTRICAL PARTS LIST ........................................98

6. ADJUSTMENT........................................................114

7. GENERAL INFORMATION .....................................120

7.1 DIAGNOSIS ......................................................120

7.1.1 TEST MODE ............................................120

7.1.2 USING THE TEST MODE .......................136

7.1.3 DISASSEMBLY .......................................143

7.1.4 CONNECTOR FUNCTION DESCRIPTION .....146

7.2 IC ......................................................................147

7.3 EXPLANATION .................................................166

7.3.1 CIRCUIT DESCRIPTION..........................166

7.3.2 OPERATIONAL FLOW CHART ...............167

8. OPERATIONS AND SPECIFICATIONS...................168

- High voltage is generated in the inverter when the power is supplied to the system. To avoid an electric shock,

reconfirm that the power switch is set to OFF before starting operation.

- Check of installation direction when G-Sensor Unit was after repair.

Lock-screw

Parallel

Lever

Forward / Aft direction of vehicle

Forward / Aft direction

of vehicle

Front

- DVD Player Service Precautions

Never adjust the LD VR in the pickup unit to protect the pickup from electrical damages.

2. For pickup unit(service)(CXX1530) handling, please refer to"Disassembly"(see page 143).

During replacement, handling precautions shall be taken to prevent an electrostatic discharge(set the short switch

of the pickup unit to the SHORT side).

3. During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector is

plugged or unplugged.

4. Please adjusting the skew after changing the pickup unit(see page 118).

AVIC-8DVD

2. The triangular label is attached to the mechanism

unit frame.

On the bottom of the player.

CAUTION :

VORSICHT :

ADVARSEL :

VARNING :

VARO!

VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN.

AVOID EXPOSURE TO BEAM.

SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG, WENN

ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETZEN!

SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING

UNDGÅ UDSÆTTELSE FOR STRÀLING.

SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA

DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN.

AVATTAESSA ALTISTUT NÄKYVÄ JA NÄKYMÄTTÖMÄLLE

LASERSATEIL YLLE. ÄLÄ KATSO SÄTEESEN.

VRW1699

CLASS 1

LASER PRODUCT

WARNING!

The AEL (accessible emission level )of the laser power output is less than CLASS 1

but the laser component is capable of emitting radiation exceeding the limit for

CLASS 1.

A specially instructed person should do servicing operation of the apparatus.

Laser diode characteristics

Wave length:

DVD:640~660nm

CD:770~810nm

Maximum output:2.44mw(Emitting period :9sec.)

DVD:743mw(Emitting period : unlimited)

Additionla Laser Caution

Transistors Q1104 and Q1108 in PCB drive the laser diodes for DVD and CD

respectively. When Q1104 or Q1108 is shorted between their terminals,

the laser diodes for DVD or CD will radiate beam. If the top cover is removed

with no disc loaded while such short-circuit is continued, the naked eyes may

be exposed to the laser beam.

AVIC-8DVD

This warning is stated on the product or

in the operating instructions. When replac-

ing the lithium batteries, follow the note

below.

Dispose of the used battery promptly.

Keep away from children. Do not disas-

semble and do not dispose of in fire.

The battery used in this device may present

a fire or chemical hazard if mistreated. Do

not recharge, disassemble, heat above

100°C or incinerate. Replace only with the

same Part Number. Use of another battery

may present a risk of fire or explosion.

Note: The lithium battery installation po-

sition is shown in the exploded view

and the P.C. board pattern.

Denne advarsel or angivet på produktet

eller i brugsvejledningen. Ved udskiftning

af lithium batterierne følges nedenstående

anveisning.

Batterierne må kun udskiftes med batteri-

er af samme type og mærke.

Denna varning finns på apparaten eller i

bruksanvisningen. Följ nedanstående an-

visningar vid byte av litiumbatterier.

Batterierna får endast bytas ut mot litium-

batterier av samma typ och fabrikat.

VARNING

Explosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en ek-

vivalent typ som rekommenderas av ap-

parattillverkaren. Kassera använt batteri

enligt fabrikantens instruktion.

ADVARSEL!

Lithiumbatteri -- Eksplosionsfare ved

fejlagtig håndtering. Udskiftning må kun

ske med batteri af samme fabrikat og

type. Levér det brugte batteri tilbage til

leverandøren.

WARNING!

Lithium batteries. Danger of explo-

sion. Replacement must be done by

qualified personnel and only by fol-

lowing the instructions given in the

service manual.

AVIC-8DVD