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LABEL PRINTER
KL-430(ZX-582)
R
JUNE 1996
KL-430
(without price)
INDEX


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CONTENTS
1. SPECIFICATIONS -------------------------------------------------------------------------------- 1
2. CLEANING THE PRINTER HEAD AND ROLLER --------------------------------------- 2
3. RESET OPERATION ----------------------------------------------------------------------------- 2
4. PRECAUTIONS ------------------------------------------------------------------------------------ 3
5. MEASUREMENT ---------------------------------------------------------------------------------- 3
6. LSI PIN FUNCTION ------------------------------------------------------------------------------- 4
7. BLOCK DIAGRAM (LSI1) ---------------------------------------------------------------------- 5
8. DIAGNOSTIC PROGRAM ---------------------------------------------------------------------- 6
9. MESSAGES -------------------------------------------------------------------------------------- 10
10. DISASSEMBLY PROCEDURE -------------------------------------------------------------- 11
11. SCHEMATIC DIAGRAMS -------------------------------------------------------------------- 12
12. PARTS LIST
12-1.
PARTS LIST (COMPONENTS) ------------------------------------------- 14 ~ 15
12-2.
PARTS LIST (CHASSIS ASS'Y) ------------------------------------------------ 18
13. DISASSEMBLY VIEW
13-1-1. EXPLODED VIEW (COMPONENTS) ------------------------------------------ 16
13-1-2. DISASSEMBLY VIEW (Z554-1 ASS'Y *2) ----------------------------------- 17
13-2-1. DISASSEMBLY VIEW (CHASSIS ASS'Y-1) --------------------------------- 19
13-2-2. DISASSEMBLY VIEW (CHASSIS ASS'Y-2) --------------------------------- 20


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-- 1 --
1. SPECIFICATIONS
Input
Keyboard Layout:
Typewriter (QWERTY)
Character Types
Alpha (English and other languages):
125
Numbers:
20
Symbols:
45
Graphics:
29
Display
Type:
Liquid crystal display
Columns:
4
Character matrix:
5
× 7-dot
Printing
Type:
Thermal transfer
Speed:
Approximately 6.67 mm/second
Character matrix:
24
× 24-dot
Character fonts:
Sans-serif and stencil (upper-case characters and num-
bers)
Frame printing:
With border graphic characters
Character sizes:
1
× 1, 1 × 2, 1 × 3, 2 × 1, 2 × 2, 2 × 3
Number of lines:
1 (6 mm tape); 1 or 2 (other tapes)
Memory
Text:
Up to approximately 126 characters (total storage for
AREA 1 and AREA 2)
Name:
Up to 63 characters
General
Power supply:
Eight AA-size batteries or optional AD-A95100 AC adap-
tor
Battery life:
Approximately 1 tape cartridge (continuous printing)
Power consumption:
9 W
Auto power off:
Approximately six minutes after last key operation.
Dimensions:
44.6 (H)
× 174 (W) × 212 (D) mm
(1 3/4" H
× 6 7/8" W × 8 3/8" D)
Weight:
452 g (1 lb)
Ambient temperature:
10
°C ~ 35 °C (50 °F ~ 95 °F)
Threshold of voltage detection
Low battery:
Vbat+ = 6.2 ~ 6.25 V
Forced power off:
Vbat+ = 4.50 V
Note: Vbat+ is the voltage of BT+ pad in the Z554-1 ass'y *2. Refer to 3 page in this manual.


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-- 2 --
Printer head
Roller
2. CLEANING THE PRINTER HEAD AND ROLLER
A dirty printer head and roller can result in poor printing quality. If you have problems with print quality,
use the following procedure to clean the printer head and roller.
Important!
· Never touch the printer head with your fingers. Doing so can soil the print head and cause prob-
lems with printing.
To clean the printer head and roller
1. Make sure the Label Printer is turned off.
2. Press the tape cartridge compartment cover release and open the compartment cover.
3. Remove the tape cartridge.
4. Use a cotton swab dipped in alcohol to clean the printer head and
roller as shown in the illustration (Figure-1).
5. Replace the tape cartridge and close the compartment cover.
Figure-1
Table-1
3. RESET OPERATION
If you experience serious malfunction of the Label Printer or if operation fails completely, try perform-
ing the following operation to initialize the printer.
Important!
· Initializing the Label Printer deletes all memory contents. Make sure you have a back-up copy of
text stored in memory if you need it.
To reset the Label Printer
1. Turn power off.
2. While holding down the PRINT and ESC keys, press ON to turn power on.
3. Keeping PRINT and ESC held down, release the ON key only.
· This prompt confirms whether or not you want to initialize the Label Printer.
4. Press SET to initialize the Label Printer or
ESC to abort the reset operation.
· The following are initial Label Printer
settings after a reset.
Item
Reset
Character Size
2
× 2
Frame Printing
Off
Font
Sans-serif
Mirror Printing
Off
Text Memory
Cleared
Name Memory
Cleared
Density Setting
3
6 mm Tape Width
Off
INT?


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-- 3 --
4. PRECAUTIONS
To prevent damage of the thermal head caused by static electricity when assembling the chassis
ass'y into the unit, the following steps must be followed;
1. Turn the power switch off.
2. Discharge the capacitor C15 (2200
µF) on the PCB Z554-1 *2.
3. Connect the FPC of chassis ass'y into a connector CN201 of the Z554-2
ass'y.
4. Assemble the chassis ass'y.
5. Turn the power switch on.
(Refer to the Disassembly view
(Z554-1 ass'y *2) of 17 page.)
Figure-2
5. MEASUREMENT
Measure each value according to the following table and figure, if necessary.
Measurement point
Voltage/Current
Condition
Vcc
Min.
4.875 V
Icc = 30 mA
Max.
5.125 V
Vp
Min.
10.78 V
Ip = 300 mA
Max.
11.22 V
Ibat+
Typ.
9 mA
Turning power switch on.
(Displaying)
Max.
19 mA
Ibat+
Typ.
0.6 A
When printing at diagnostic program PRINT
(Printing)
Max.
0.7 A
CHECK 2
Ibat+
Typ.
10
µA
Turning power switch off.
(Power off)
Max.
30
µA
Note: Ibat+ = Power source (Batteries)
Vbat+ = 11 V
± 2%
Table-2
Figure-3
Z554-1 ass'y *2